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How to Replace Headlight 1995-2000 Chevy Tahoe
How To Replace Headlights 1992-99 Chevy Suburban
Created on:
Tools used
Socket Extensions
Phillips Head Screwdriver
7mm Socket
10mm Socket
Ratchet
1. Removing the Side Marker Light
Remove the four Phillips screws from the parking light bracket
Twist the bulb socket counterclockwise out of the light and side marker light
Repeat the process on the other side
2. Removing the Grille
Remove the 7mm bolts from the top of the grille
Remove the 7mm bolt from the center of the grille
Lift on the tab where the parking light was and pull the grille forward
Push the tab in the center with a flat blade screwdriver
Remove the grille
3. Removing the Headlight
Remove the four 10mm bolts from the headlight bracket
Pull the headlight out
Disconnect the headlight wiring harness
4. Servicing the Bulbs
Twist the bulb socket counterclockwise out of the light
Pull the bulb off of the socket
Push on the new bulb
Twist the bulb clockwise into the light
5. Installing the New Headlight
Reconnect the wiring harness to the headlight
Line up the bolt holes on the headlight bracket to the bolt holes on the vehicle
Replace the 10mm bolts into the headlight bracket
6. Installing the Grille
Align the grille and pull the parking light sockets through
Align the tabs on the grille and push them in until they lock
Replace the five 7mm bolts on the top and center of the grille
7. Installing the Side Marker Light
Insert the side marker light into place
Twist the bulbs clockwise into the light
Line up the bolt holes on the side marker light bracket to the bolt holes on the vehicle
Replace the four Phillips screws into the parking light bracket
Repeat the process for the other side
Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we're going to show you how to service the headlight bulbs as well as replace the entire headlight assembly on this 1996 Chevy Tahoe. We show you on the passenger side, but the driver side is the same procedure. The items you'll need for this include new headlights from 1AAuto.com, Phillips screwdriver, and a 7mm and 10mm socket and ratchet with an extension.
You want to first remove these four Phillips screws, and we'll just fast-forward as Don does this. Pull the light out, twist the sockets counterclockwise, and pull them out. Then, you want to twist this socket out of your side marker light, and then repeat the process on the other side.
Next, you want to remove this series of 7mm bolts, and we'll just fast-forward as Don does this. There's one more 7mm bolt right here. Once those are removed, you want to just lift up this tab, pull the grille forward, and there's another one on the other side. There's another clip right in the center. Using a stick or a long screwdriver, you just want to push that tab and then pull out on that center tab. Just to give you a better look at it, it's this tab right here.
Next, you want to remove these four 10mm bolts that secure your headlight, and we'll just fast-forward as Don removes those. Now, to service your bulbs, both of them are the same. You just pull back this tab and pull the harness free, then twist the bulb out. Push the new one in, twist it clockwise to lock it, and then just reconnect your harness. If you're looking to replace the whole assembly, you just want to disconnect both of these harnesses by pulling up that tab.
Then take your new headlight and push the harnesses into place. Then push your headlight back into place and replace those four 10mm bolts. Once those are in place, take your grille and pull your parking light sockets through, and then you want to line up the tabs on the grille.
The first one you want to do is the center one, and just push down that tab and push the tab on the grilled into place until it locks. Now, line up those side ones and push those into place and we'll just fast-forward here as Don replaces those five 7mm bolts. There's four along the top of the grille, and then that one in the center just above the badge.
Now, twist your side marker light back into place. Then twist your two parking light sockets back into place, just turning them clockwise to lock them. Then push the assembly into place and replace those four Philip screws. Repeat the process on the other side.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
Tools used
Phillips Head Screwdriver
Ratchet
Complete Metric Socket Set
1. Replacing the bulbs
Remove the two 5mm bolts and remove the headlight.
Replace the bulbs.
2. Removing the headlight assembly
Remove the 4 phillips screws to remove the parking lights.
Remove the parking lights.
Remove the ten screws behind the parking lights and around the grill.
Remove the grill and set aside.
Unbolt the headlight assembly.
Remove and unplug the headlight assembly.
3. Installing the headlight
Put the bulbs back in and plug them in.
DO NOT TOUCH the bulbs- the oil from your fingers will burn into the light and foul your bulb.
Clip the wiring back to the headlight.
Bolt it back in using your socket and wrench.
Reassemble your grill and bolt it back in.
Replace your parking lights.
Bolt the last bolts back in.
This video is brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Mike Green from 1A Auto. Today, I'm going to show you how to remove and replace the headlights on this vehicle. It's a 1999 Suburban. It's generally the same as a 1988 to 99 Chevy or GMC truck, as well as the '92 to '99 Suburban, Yukon, the 2-door Jimmy full sized, and the Tahoe. With that, the first thing we're going to do is open up the hood to access the headlight. If you're looking to replace your light bulbs, locate these two five millimeter studs. Remove them with socket or a wrench. Your light comes out. You have access to the back of the headlights. You can just unplug the low beam and the high beam and replace the bulbs. If you're looking to replace the headlight assemblies, stay with us. We'll go into more detail on that. In behind there's a mounting plate; if your headlight's been damaged, normally this mounting plate is damaged also. If we want to replace the whole headlight assembly, we'll have to remove the grill.
To do that, what we do next is remove the parking light. It has four Phillip's screws that we take out. Okay, let's speed this up a little bit. You remove the light. You just click the thumbs and twist and pull the lights out. Your parking light's removed; the opposite parking light. There are ten screws which we're going to quickly show you on the grill. These screws hold the grill in, two behind the parking lights, two in the middle, two behind the opposite side parking lights, and then four up top. I got the 10 bolts out. You can see the headlights are still in. The marker lights are still in, but they are unplugged. Once those bolts are out, you can pull it forward. Just make sure everything comes apart in here. Bulbs and stuff are clear. The grill's out, separate.
You can easily unbolt your headlight assemblies. From here we're looking at the driver's side headlight assembly, we'd remove this bolt, this bolt, this bolt, and this bolt. Going to unplug; your headlight's free. This is the new headlight assembly. Okay, and quadruple time. Shops charge 50 bucks an hour for this stuff. This has got to be worth 200 bucks an hour anyways. Look at that hand movement. I don't even know if tools move that fast. Now that the light's bolted in, we can connect the headlight harnesses. Once the headlight harnesses are connected, we'll reach into the cockpit real quick. Test the low beams, click on the high beams. Oh! Everything looks good.
We can put the grill back on, just reverse your procedure. Tilt it in there. Pull the lights through first, each side. Tilt it in. There's a little harness in the center, too. Make sure that doesn't get pinched in there. Push it up in. The top, the plastic lip goes up over the top of the sheet metal. Once everything looks right, we'll bolt it back in. You're ready to go. Ten they're seven millimeter bolts. We've re-installed the grill. We need to reinstall, we need to plug in the markers and install the parking lights. We're now back in close-up. This you put in and you twist. These go in just like they came out. You get them to click as they lock into place. A shot of espresso or two.
There I am standing in front of the truck. My lips aren't moving. I am talking to you through the magic of computers. We hope this video helped you out how you can see we got our lights back in. Our grill's on and our parking lights.
Remember the parts in this video can be sourced at www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Thank you.
LHT00008
In Stock
Product Reviews
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4.00/ 5.06
6 reviews
5 Stars
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Overall happy with my experience
D
September 23, 2019
I ordered a new Grill and headlights for my truck. Everything except for the headlights and headlight assembly showed up in a reasonable amount of time. I called and had them resend the headlights which they did right away. Everything except one of the side lights fit perfectly. My only comment is that it should have included all of the parts like nuts and washers to put it all together I had to get those few trivial things from my local GM dealer. Shipping costs were pretty steep for this product as well. Overall I am satisfied with what I got.
Outstanding Job!
Onie
July 7, 2021
Absolutely amazing kit. Came as advertised! Quick delivery and in perfect condition! Great website for anyone working on DIY projects! Great Job 1A Auto!
Great package. My truck gets complements. Keep your old hardware and emblems off the old units. You will need them to assemble the new one.. if you do not want to buy new assembly hardware.
Calvin
October 22, 2021
Love the look
Awful
Miguel
November 21, 2021
The grill instead of being Polish it was yellow and peeling off. None of the marker lights insert fit in grill.
Good package.
[{"url": "https://wac.edgecastcdn.net/001A39/prod/media/pNISJll75W64CYGsite/fcace87ab65a55571d0cc19efcb6309f_1654886684937_0.jpeg", "caption": "4/5 stars. Grill is more sturdy then factory, keep your hardware off your old grill."}]
Hayden
June 10, 2022
More sturdy then factory grill, head lights are clean and clear, amber lights dont fit flush tho, not noticeable really. Keep your old hardware to your other grill. This grill fits GM bow tie by the way as well.
Customer Q&A
? will this 92 chevy suburban grill fit a 92 gmc suburban k2500 ?March 29, 2018
M I
10
This part is not listed to fit your vehicle. We may have a part that is listed to fit! Please search our site using your vehicle info and then choose the appropriate category. All the parts we carry are guaranteed to fit the vehicle they are listed for. Thank you!
March 29, 2018
Adam G
will this 93 chevy suburban k2500 grill fit a 92 gmc k2500 suburban ?March 29, 2018
M I
10
There are usually small differences in the Chevy and GMC front end parts that will cause these items to not mount correctly on your vehicle. Thank you!
March 29, 2018
Adam G
Is the grill metal or plastic?September 6, 2021
Alex V
10
If this is the one I bought, which is why I assume they asked me, This is a heavy chrome plated plastic. As good if not better than the OEM grill. With the markers, the headlights, turn signals, my Truck looks almost new. I was very happy with the results. Save all the old mounting hardware and save the emblems off the old unit.
September 6, 2021
Jeffrey K
10
The grille is made of plastic.
September 7, 2021
Adam G
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