1AEEK00538-Ford EGR Valve & Tube Kit


Ford EGR Valve & Tube Kit

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List: $107.95 Save: $23.00
Part 1AEEK00538
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DIY Solutions
Brand #: ESS00164

Frequently bought together

Vehicle Fit
Warranty & Shipping
How-To & Tools

This replacement egr and tube kit is just what you need to get your emissions in good working order again! Anyone who has tried to replace an old EGR valve knows the problems that come with trying to replace them!

Over time from the hot and cold cycles of the engine and corrosive exhaust gases running through the egr tube, will cause the egr pipe to rust so badly that the tube will crumble in your hands if you try to move it. Also, many times when the EGR valve is replaced, these tubes are either frozen to the valve or the exhaust manifold making it impossible to remove them without twisting and breaking them off.  Now you can get both together to save time, money, and hassle!


  • Replaces one of many dealer part numbers including: F65Z-9D477-B, F75Z-9D475-DA, F75Z9D475DA, F65Z9D477B
  • Has proper heat sheathing
  • Brand new, not rebuilt or remanufactured
  • Built to strict quality control standards
  • Helps Restore proper emissions
  • Direct replacement for the following engines as listed:
    • V8 4.6L (8th Vin Digit W or 6)

Note: To ensure fit please match the 8th digit of your VIN number to the VIN code in the title. Your vehicles VIN number can be found in the lower left corner of the windshield or on your registration.

Item Condition: New

Attention California Customers:

WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.

Lifetime Warranty

This item is backed by our limited lifetime warranty. In the event this item should fail due to manufacturing defects during intended use, we will replace the part free of charge. This warranty covers the cost of the part only.

  1. step : Removing the Engine Cover (0:40)
    • Remove the two 11mm nuts from the engine cover
    • Lift the engine cover and unclip the hose on the back
  2. step : Removing the EGR Valve (1:08)
    • Remove the hose from the EGR valve
    • Loosen the nut on the valve with a 1 1/16" wrench
    • Remove the two 10mm bolts from the EGR valve
    • Remove the EGR valve
    • Pry off the gasket if necessary
  3. step : Installing the New EGR Valve (2:17)
    • Insert the gasket onto the EGR valve
    • Thread the bolts through the valve and insert it into place
    • Tighten the 10mm bolts to the EGR valve
    • Tighten the nut with a 1 1/16" wrench
    • Insert the hose to the EGR valve
  4. step : Reinstalling the Engine Cover (2:53)
    • Insert the engine cover into place
    • Clip in the hose to the back of the engine cover
    • Tighten the 11mm nuts to the engine cover

Tools needed for replacement:

    Ratchets & Related

  • Ratchet

  • Sockets - Metric

  • 11mm Socket
  • 10mm Socket

  • Wrenches - SAE

  • 1-1/16 Inch Wrench

Fits the following Makes:

Year Make Model Description
1997-2000Ford Expedition Ford Expedition V8 4.6L (8th Vin Digit 6) EGR Valve & Tube Kit
1997-1998Ford Expedition Ford Expedition V8 4.6L (8th Vin Digit W) EGR Valve & Tube Kit
1997-1998Ford F150 Truck Ford F150 Truck V8 4.6L (8th Vin Digit 6) EGR Valve & Tube Kit
1997-2000Ford F150 Truck Ford F150 Truck V8 4.6L (8th Vin Digit W) EGR Valve & Tube Kit
1997-1999Ford F250 Light Duty Truck Ford F250 Light Duty Truck V8 4.6L (8th Vin Digit W) EGR Valve & Tube Kit
1997-1998Ford F250 Light Duty Truck Ford F250 Light Duty Truck V8 4.6L (8th Vin Digit 6) EGR Valve & Tube Kit

Part Interchange

Brand Label Part Number
DIY Solutions ESS00164
DIY Solutions ESS00239
DIY Solutions ESS00310

This item may be interchangeable with parts from other brands with the above part numbers. This information is provided only for reference and does not guarantee that the item you are purchasing is identical to parts with part numbers from the brands listed above. To confirm that this item fits your vehicle, use the above "Check Vehicle Fit" option.

DIY Solutions
Brand #: ESS00164
Product Reviews
5.00/ 5.0
2 reviews
5 Stars
4 Stars
3 Stars
2 Stars
1 Star
Perfect fit
I bought thus part because I was doing an exhaust manifold on a 1997 F150. The old one was rusted on so tight when went to loosen it it just twisted off and broke, which I figured it would. I purchased the part and the fit is exact and came with everything you need. Great part and even better price. I have bought quite a few parts fro 1A Auto and have been thoroughly satisfied with parts, shipping, and definitely prices.
July 27, 2019
Above and beyond service/parts
Very happy with the parts I purchased and the service I was provided. Top notch service above and beyond
April 20, 2020
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