Returns: Parts with electrical components cannot be returned once installed.
Attention California Customers:
WARNING: This product can expose you to chemicals including Lead and Lead Compounds, which are known to the State of California to cause cancer, and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
Lifetime Warranty
This item is backed by our limited lifetime warranty. In the event that this item should fail due to manufacturing defects during intended use, we will replace the part free of charge. This warranty covers the cost of the part only.
Returns: Parts with electrical components cannot be returned once installed.
FREE Shipping is standard on orders shipped to the lower 48 States (Contiguous United States). Standard shipping charges apply to Hawaii and Alaska.
Shipping is not available to a P.O. Box, APO/FPO/DPO addresses, US Territories, or Canada for this item.
Expedited is available on checkout to the United States, excluding Alaska, Hawaii.
Final shipping costs are available at checkout.
How to Replace EGR Valve 1996-2002 Chevy Tahoe
Created on:
Tools used
Socket Extensions
Flat Blade Screwdriver
Painter's Tape
10mm Socket
Ratchet
1. Removing the EGR Valve
Pry up on the tab and pull the EGR wiring harness free
Remove the two 10mm bolts from the EGR valve
Pull the EGR valve up and out
If possible, remove the EGR gasket with a flat blade screwdriver
2. Installing the EGR Valve
Hold the gasket to the EGR valve by applying small pieces of tape
Lower the EGR valve into place
Insert and tighten the 10mm bolts to the EGR valve
Reconnect the EGR valve wiring harness
Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we're going to show you how to replace the EGR valve on this 1996 Chevy Tahoe with the 5.7-liter V8 engine. It's the same part and process on these Tahoes from 1996 to 2002. The items you'll need for this include a new EGR valve from 1AAuto.com and a 10mm socket and ratchet with an extension.
Your EGR valve is located right here. You want to just pry up on that tab and pull the harness free. Then remove these two 10mm bolts. We'll just fast-forward as Don does that. Now pull the EGR valve up and out.
There is a gasket here but if you have trouble removing it, just leave it on there. On the right is the old EGR valve; on the left is the new one from 1A Auto with a new gasket. You can see they're identical, and they'll fit exactly the same.
To keep your gasket from falling off, just use some small pieces of tape to tape it on there. Now lower your EGR valve down into place, and replace those two 10mm bolts and tighten them up. Then reconnect the harness, and you're all set.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
Product Reviews
Loading reviews
Customer Q&A
No questions have been asked about this item.
Customer service
877-844-3393
Monday - Friday 8:00am - 9:30pm ET Saturday - Sunday 8:00am - 4:30pm ET
Chevrolet is a registered trademark of General Motors Company. 1A Auto is not affiliated with or sponsored by Chevrolet or General Motors Company.See all trademarks.
Enter Vehicle Year Make Model
Specify your vehicle's year, make and model to guarantee fit.
Year
Make
Model
Options
Drivetrain
This part doesn’t fit a . Select from parts that fit.