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How To Replace Thermostat 95-99 Chevy Tahoe 5.7L

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  1. step : Draining the Coolant (0:33)
    • Remove the radiator cap
    • Raise and secure the vehicle on jack stands
    • Place a drain pan beneath the drain plug
    • Twist the drain plug out
    • Let the coolant drain
  2. step : Removing the Thermostat (1:03)
    • Remove the 14mm nut from the housing
    • Remove the ground wire
    • Remove the two 13mm bolts from the housing
    • Lift the housing
    • Remove the thermostat
  3. step : Installing the Thermostat (1:39)
    • Insert the thermostat in place
    • Lower the housing in place
    • Insert the two 13mm bolts into the housing
    • Torque the bolts to 25 foot-pounds
    • Replace the ground wire
    • Insert the 14mm nut to the housing
  4. step : Filling the Coolant (2:25)
    • Tighten the drain plug
    • Insert a funnel into the coolant bottle
    • Replace the coolant to the recommended amount
    • Replace the radiator cap

Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.

Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.

In this video, we're going to show you how to replace a thermostat on this 1996 Chevy Tahoe. The items you'll need for this is a 13mm and 14mm socket and ratchet, a pair of pliers, jack and jack stands, drip pan, coolant, and a funnel.

Start off by removing your radiator cap. Then, raise your vehicle, and, right here, there is the drain plug. You just want to turn this and the coolant will start pouring. Using a pair of pliers just twist that drain plug. Make sure your drip pan is underneath and just let your coolant drain out.

Next, you want to remove this 14mm nut. Now, pull the ground wire off, and remove this 13mm bolt and the 13mm bolt on the other side. Now lift the housing up and off and pull your thermostat out.

Push your new thermostat into the place, lower the housing back down over it, and then replace those two 13mm bolts, and tighten them up. Torque these bolts to 25 foot-pounds, and then you can also, when you start the vehicle up, check for any leaking. If you do see any leaking around the housing, just tighten them up a little further.

Now, replace your ground wire, the 14mm nut, and then just tighten that up. Tighten up your drain plug, and then, using a funnel, replace the coolant. Then replace your radiator cap and you're all set.

We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.

Tools needed for replacement:

    General Tools

  • Drain Pan
  • Floor Jack
  • Jack Stands
  • Funnel

  • Materials, Fluids, and Supplies

  • Anti-Freeze

  • Pliers, Cutters & misc Wrenches

  • Needle nose pliers

  • Ratchets & Related

  • Ratchet
  • Torque Wrench

  • Sockets - Metric

  • 14mm Socket
  • 13mm Socket


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