Created on: 2018-03-07
How to repair, install, fix, change or replace a broken or snapped off raear hatch handle on 04 Toyota Highlander.
Socket Extensions
Flat Blade Screwdriver
10mm Socket
Ratchet
Swivel
Needle nose pliers
Hi, I’m Mike from 1A Auto. We’ve been selling auto parts for over 30 years!
To remove your hatch trim panels, they need to be removed in order. You start with the top one, the ones on the sides, and then you can remove this large panel here. Let's start with this one on the driver's side. The clip is not going straight in. It's actually clipping onto the sheet metal this way, so you have to push it up and off. This one's kind of worn out. There might be more force to get yours off and then you'll go along and pop it out of the sheet metal. If it's hard to remove, you can use a plastic prying tool. You can get these from 1A Auto and you can push it in here and help you pry it out.
So there's a metal clip here and here. There's supposed to be one here. It's missing. Somebody probably had this off before, and then this clip here clips over the sheet metal this way because otherwise, the wiring harness would be in the way. You can put that aside.
This trim panel uses the same style clips. You pull down on it. Pull it away from the hatch and also going to work it out from behind the bigger panel. The metal clips stay inside the metal hatch panel. It's not a big deal. You can just make sure you push these back in over it when you put the trim panel back on. Remove the other side the same way. Pull it out of the clips and then you have to work it underneath this one. So that metal clip came with it. But these two stayed. Not a big deal. The pull handle here.
You're going to remove this plastic cap using the plastic trim tool. Use a 10 millimeter socket extension and a ratchet to remove these bolts. Take the grab handle out. Trim panel is held in with clips around the edge. You need to separate it from the door. Sometimes you can get your hand up here. If you can't, you can go back to your plastic trim tools. Slide it in here and then it'll help me pry it down. Usually once you get one free, you can start to work around the edge. You got to pull it with some amount of force. It feels like you're going to break it. But you're just popping the clips out of the metal. Sometimes the clips come loose and those can be reused. I'm just going to dump those out there. If the clips stay in the panel, it's not a big deal. We can take those out afterwards.
Use a 10 millimeter socket to remove these nuts here. They will need a universal joint, which allows us to flex. Put some electrical tape over it, so it stays a little stiffer, it's not just flopping over. You'll have to get up in here and remove this 10 millimeter nut. If it's too tight, you can loosen the window wiper motor. These are 10 millimeter bots. Just loosen them up. Now, it's coming out a little bit, just like that. You don't want to try to remove it, because it's still attached to the wiper arm. Now, you can slide this up in here and break this free. I'll get this nut out of here. This will pull down and out of here. You can pop the cable out, and then feed it underneath, and remove the handle.
Reinstall the door handle. Put this little cable underneath, just like this. That little ball holds it. Our cable did break right here. Shouldn't be too big a deal. We'll leave it. Feed it up into place, over those studs. Feel get tight, I'll stop. I don't want to break it out of the plastic and the garnish. Fingers up in here, get this nut started. Get up here with the universal joint and socket. Tighten that up. We'll re-tighten the bolts that are holding on the wiper motor. Get this back up in place.
If the trim clips stayed in the hatch panel, take a trim clip tool. Just put it on here. Pop it right out. Do that for all the ones that may have stayed behind. These'll just slide back into the panel just like that. Couple of ours are missing. Not a big deal. There's plenty of these holding on. This one over here.
In fact, I'm going to move this one, since some of these are missing, over here. You start with the side trim panel. Going to be a little easier to install these first because the lower trim panel will fit in this groove and the upper one fits over here. So the metal clip stayed on this part of the trim. The other two metal clips stayed inside the body. So we'll kind of line them up. Push them in. Give them a good hit do the same for the other side. Take our rear lower trim panel and get it up in place. Push the clips back in. Final trim piece. We'll put this upper one on. It needs to slide over this and then will get pushed into these openings here. Up with it. Push it in and down. Get it lined up. The trim panel's installed.
To reinstall the pull hand, get the bolt through the metal bracket, 10 millimeter socket. Tighten it. Reinstall the plastic cap and the pull handle's reinstalled.
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