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How to Replace Rear Brake Pad Sensor 2001-05 BMW 325Xi

Created on: 2019-06-07

Check out this video showing how to replace the brake pad sensor on your 01-05 BMW 325Xi. It's a great thing to do every time you replace your brakes.

  1. step 1 :Removing the Wheel
    • Partially raise the vehicle off the ground
    • Loosen the 17 mm lug bolts
    • Raise and support the vehicle on jack stands
    • Remove the lug bolts
    • Replace one lug bolt loosely
    • Hammer the tire from the back side if the wheel is stuck
    • Remove the last lug bolt and the wheel
  2. step 2 :Removing the Rear Brake Pad Sensor
    • Open the brake pad sensor wire retainer attached to the brake bleeder screw
    • Pull the brake pad sensor out of the brake pad notch using needle nose pliers
    • Remove the metal clip if it does not come out with the sensor
    • Follow the wire and remove it from all retaining clips
    • Open the wire connector box door
    • Disconnect the sensor wire electrical connector
  3. step 3 :Installing the Rear Brake Pad Sensor
    • Connect the brake pad sensor electrical connector
    • Clip the electrical connector into the connector box
    • Close the electrical connector box
    • Starting at the connector end, replace the wire into the retaining clips
    • Insert the brake pad sensor into the brake pad
    • Replace the wire in the retainer mounted on the bleeder screw
  4. step 4 :Replacing the Wheel
    • Set the wheel in position and line up the bolt holes
    • Replace the 17 mm lug bolts
    • Lower the vehicle with the wheel slightly touching the ground
    • Torque the 17 mm lug bolts in a star pattern to 95 ft-lb
    • Lower the vehicle completely

Tools needed

  • Torque Wrench

    17mm Socket

    Needle nose pliers

    1/2 Inch Breaker Bar

What's up guys? I'm Andy from 1A Auto. In this video, I'm going to show you how to replace the rear pad sensors on this 2001 BMW 325XI. If you need this part or other parts for your vehicle, click the link in the description and head over to 1AAuto.com.

I'm going to loosen up these lug bolts. I'm going to use a 17 millimeter socket and a breaker bar. Now I'm going to raise and support the vehicle. We're using two post lift. If you're doing this at your house, you can use a jack and jack stands. I'm going to take the 17 millimeter socket and the extension just to take the lug bolts out. Now when I go to take the last one out, I am going to hold the wheel so that the wheel doesn't fall. Take that one out, set it aside and grab the wheel. And shake it off.

I want to pull this brake warning sensor out. This vehicle only has it on the passenger rear and then also on the driver's front. Certain vehicles may be different. There's a little retainer right here that goes over the bleeder screw. You can just take some needlenose pliers and try to get this off. Slide that out just like that. The needlenose pliers, just grab it right here. Grab the sensor and pull it up.

The clip actually stayed in there so I'm just going to pull the clip out. If you're going to reuse this sensor, you can put the clip back on. Generally when you're replacing brakes, you're going to replace this sensor as well. But if you have to reuse it, you can.

Then we want to take this wire off. This connects to the pad sensor. There's a clip right here. We can just slide the clip sideways and then pull the wire out. There's other clips, they come out the same way. Just take those off. Just like that. And open this door right here and the connector is inside here. Pull the connector out. There's a little bit of spiders in there. Now just take and push this button down right there, pull the connector off.

Here's the old brake pad sensor, here's the new brake pad sensor from 1AAuto.com. This is for the rear of the vehicle. The sensor themselves are the same. As you can see, the old one's worn down a little bit. It has the same clip that goes in there. And if you look at the connectors, connectors are the same. Get yours at 1AAuto.com, you can do it yourself.

Now we're going to line up, this sensor connector is slotted so you can find the slots and line them up with the connector right here. Lock it in place. Reposition it in this little housing here. Lock that in. We can close the door. Now we can take this, slide this back into these retainers and lock them back down. All right.

Before I lock these retainers in, I'm actually going to install this onto the brake pad. You can take some needlenose pliers to help you. Just slide this in position at the brake pad and push. It'll lock in place. And slide it over here where the bleeder retainer is. Push that back down. And then you can line these all up. Lock them in place.

Now I'm going to take the wheel, slide it in position. Make sure the holes lined up and hold the wheel. I'm going to take my 17 millimeter socket and the lug stud and get one started. Then I can grab the other ones. Now I'm going to use a 17 millimeter socket and a torque wrench and I'm going to torque these lug bolts in a star pattern to 95 foot pounds. You can go right around again just to make sure everything's tight. And you're good to go.

Thanks for watching. Visit 1AAuto.com, your place for DIY auto repairs, for great parts, great service and more content.

2001 - 2005  BMW  325Xi
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2001 - 2006  BMW  330i
2001 - 2006  BMW  330Ci
2001 - 2005  BMW  330Xi
1999 - 2000  BMW  328i
2000 - 2000  BMW  323Ci
1999 - 2000  BMW  323i
2001 - 2006  BMW  325Ci
2001 - 2005  BMW  325i
2001 - 2005  BMW  330i
2001 - 2006  BMW  M3
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