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How to Replace Radiator Fan Clutch 2000-04 GMC Yukon

Created on: 2020-04-10

Watch this video to learn how to install a new radiator fan clutch on your 2000-06 GMC Yukon.

Tools needed

  • Gloves

    Fan Clutch Wrench

    8mm Socket

    Push Pin Pliers

    10mm Socket

    Trim Tool Set

    Safety Glasses

Remove this cover, I'm gonna use an 8-millimeter socket. Loosen that bolt up, and slide the cover out. And loosen up this worm clamp. You can use a 8-millimeter socket or a straight blade screwdriver. And the same with this one right here. Use a trim tool, and just separate this retainer right there, or that bracket. Now slide the snorkel off there, and pull it out. Just to gain more access, I'm gonna pull this airbox off. Disconnect the mass air flow sensor. Grab the airbox. Pull it straight up. Then, you can slide it out. There's two tabs. And this holds it in.

I'm gonna take these two bolts out up top. Use a 10-millimeter socket. And there's four push pins, two on this side and two on the other side. I'm gonna use a push pin removal tool or a trim tool. Just remove these. Now take this hose retainer off right here. Just use a trim tool. Slide that up. Slide this hose out right here. This should be, hmmmm. Just move this hose out of your way. Just slide this cover right out.

I'm gonna use a fan clutch tool with the 36-millimeter adapter and just go right here, this setup. Once you get it loose, should be able to spin it off just like that. And pull it out. Take these four bolts out. I'm gonna use a 13-millimeter socket. And just hold the fan up. Just give it a little tap with a hammer. Take the new fan clutch, and put the fan right in position. That looks good. Take the bolts. Get the bolts started. Now, we're gonna torque these bolts to 17-foot-pounds.

Just take the fan, and just line it up. Now if you have a torque wrench and you're able to hold the water pump pulley from spinning, you can torque that to 41-foot-pounds. We don't have that. I'm just gonna use an adjustable wrench and just a hammer. Give it a couple good taps. And that's good. All right. Now take this fan shroud. Hold the hose out of the way. Line it up with some alignment pins right there on both sides. Put these push pins in. Lock 'em down. Do the same on the other side. Put these bolts in. Get those lined up. And tighten these down. And line this retainer up and right there. Put that hose in that position. And slide the airbox back in position. What you want to do is slide this piece. It's gonna go right here. It's gonna slide there. And then push the two push pins straight down. Push down. It's good to go. Reconnect the mass air flow sensor. And put the snorkel back on. Line this up with the throttle body and the airbox. And tighten up the worm clamps. And line this bracket back up. Put the cover on. Slide it in the back. Get the bolt started. Snug it down.

1996 - 2000  GMC  K3500 Truck
1996 - 2002  GMC  C3500 Truck
1996 - 2000  Chevrolet  K3500 Truck
1996 - 2000  GMC  K2500 Truck
1996 - 1999  GMC  K1500 Truck
1996 - 2000  GMC  C2500 Truck
1996 - 1999  GMC  C1500 Truck
1999 - 2004  Chevrolet  Silverado 1500
1999 - 2004  Chevrolet  Silverado 2500
2001 - 2004  Chevrolet  Silverado 3500
1999 - 2004  GMC  Sierra 2500
1999 - 2004  GMC  Sierra 1500
2001 - 2004  GMC  Sierra 3500
1996 - 2002  Chevrolet  Express 1500 Van
1996 - 2002  GMC  Savana 3500 Van
1996 - 2002  GMC  Savana 1500 Van
1996 - 2002  GMC  Savana 2500 Van
1996 - 2002  Chevrolet  Express 2500 Van
1996 - 2002  Chevrolet  Express 3500 Van
2004 - 2004  Chevrolet  SSR
1997 - 2002  Isuzu  Hombre
1996 - 2004  GMC  Yukon
1998 - 1998  GMC  Envoy
1996 - 2003  GMC  S-15 Sonoma
1996 - 2003  GMC  Safari
1996 - 2004  Chevrolet  Tahoe
1996 - 2002  Oldsmobile  Bravada
1996 - 2003  Chevrolet  S10 Pickup
1996 - 2003  Chevrolet  Astro
2001 - 2003  GMC  Sierra 1500 HD
2001 - 2003  Chevrolet  Silverado 1500 HD
1996 - 1999  Chevrolet  K1500 Truck
1996 - 2000  Chevrolet  K2500 Truck
1996 - 2000  Chevrolet  C2500 Truck
1996 - 2002  Chevrolet  C3500 Truck
1996 - 1999  Chevrolet  C1500 Truck
1996 - 1999  Chevrolet  Suburban C1500
1996 - 1999  Chevrolet  Suburban K1500
1996 - 1999  Chevrolet  Suburban C2500
1996 - 1999  Chevrolet  Suburban K2500
2001 - 2004  Chevrolet  Silverado 2500 HD
2001 - 2004  GMC  Sierra 2500 HD
2000 - 2004  GMC  Yukon XL 1500
2000 - 2004  GMC  Yukon XL 2500
1996 - 1999  GMC  Suburban C1500
1996 - 1999  GMC  Suburban K1500
1996 - 1999  GMC  Suburban C2500
1996 - 1999  GMC  Suburban K2500
1996 - 1998  Chevrolet  Blazer

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