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How to Replace Power Steering Pump Reservoir 01-05 BMW 325 Xi

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  1. step : Removing the Power Steering Reservoir (0:24)
    • Remove excess fluid from the reservoir using a fluid transfer pump
    • Remove the air collector push pin retainers
    • Remove the air collector
    • Disconnect the MAF electrical connector
    • Loosen the air filter box hose clamp
    • Disconnect the air tube from the air filter box
    • Remove the two 10 mm bolts securing the air filter box
    • Disconnect the wiring from the retaining tab
    • Remove the air filter box
    • Loosen the 10 mm power steering reservoir bracket bolt
    • Remove the two 13 mm bolts to remove the power steering reservoir bracket
    • Move the reservoir aside, and place a drip pan or absorbent pads below it
    • Pry the hose clamps from each hose
    • Remove each hose
    • Slide the bracket off the reservoir, taking note of the alignment
  2. step : Installing the Power Steering Reservoir (5:49)
    • Slide the bracket onto the reservoir in the same alignment
    • Slide new hose clamps over the hoses
    • Attach the two hoses to the reservoir
    • Slide the clamps up without tightening them
    • Move the reservoir in position making sure the bracket is aligned
    • Twist the hoses as necessary
    • Tighten the hose clamps
    • Align the bracket and install the two 13 mm bracket mounting bolts
    • Tighten the 10 mm bracket bolt
    • Lower the air filter box into position
    • Slide the air filter cover onto the air tube
    • Install the two 10 mm air filter box bolts
    • Tighten the air filter cover hose clamp
    • Reconnect the MAF electrical connector
    • Insert the air collector into the air filter box
    • Secure the air collector with the push pin retainers
  3. step : Refilling the Power Steering Fluid (9:15)
    • Use fluid specified by the manufacturer in the vehicle manual
    • Fill the reservoir to the full line
    • Start the vehicle and turn the wheels stop to stop eight times, while off the ground
    • Turn off the vehicle and check the fluid level again, topping off as necessary
    • Start the vehicle and move the wheels again on the ground
    • Check the fluid level again
    • Test drive the vehicle.

What's up guys? I'm Andy from 1A Auto. In this video I'm going to show you how to replace the power steering reservoir on this 2001 BMW 325xi. If you need this part or other parts for your vehicle, click the link in the description, head over to 1aauto.com.

What we want to do is suck some of the fluid out of the power steering reservoir. We're going to use this fluid transfer pump. Take the cap off. We actually sell these pumps at 1aauto.com. Suck as much fluid out as we can get. With this pump I can actually get a good amount of the fluid out. Normally if you have different hoses, they can't get as much fluid out, so this works actually really well.

I'll just take the cap, reinstall the cap so I don't get any dirt in there. We're going to remove this piece. I just want to take some side cutters. Remove these push pins. Be careful not to cut them. Pull that out. Now we'll just grab this, pull this aside. There is a couple of clips on there. If it's not coming out too easy, just take a straight blade screwdriver and push those in. Disconnect the mass air flow sensors, push down. Wiggle the connector off, set that aside, take a straight blade screwdriver, loosen up this worm clamp right there, just like that. You can take that snorkel off right now.

Next, I'm going to take these two 10 millimeter bolts out. You could take this top cover up first if you want to unclip it, pull that off, pull the air filter out. But I'm going to keep that all together, use a 10 millimeter socket extension and electric ratchet. If you don't have an electric ratchet, you use a regular ratchet. Loosen these up. Take those two bolts out. Now you can grab the air box all as one and just slide it up.

I'm just going to loosen this bolt up right here. I'm going to use a 10 millimeter socket extension and ratchet. Just loosen it a little bit. I'm not going to take it out. Then I'm going to take these two bolts out for the bracket. I'm going to use a 13 millimeter socket extension and electric ratchet. If you don't have electric, just use a manual one. Take those both out. Use a magnet, grab that other bolt. Now we can grab this housing and slide it over here. Now when I take these lines off, I'm going to leak some fluid. You can try to use some kind of a tray to grab the fluid or a drain bucket that fits in there. I'm just going to use these absorbent pads. I don't want to get any of the fluid into the alternator. So stick these underneath here.

So you are going to have to cut these clamps off or try to spread them apart. I'm just using a right angle pick just to try to spread these apart. You're going to have to replace the clamps when you're done. There we go. Try to separate that. See that worked pretty good. Just move that clamp completely. We'll do the same with the other one. Now we should be able to twist these. These have been on for a while. These are different sizes. There's the fluid. So you're not going to get them mixed up, so the new one's going to have different sizes there as well. I'm going to take this bracket off. If you need to, loosen up that bolt a little more. Keep in mind where the big hose was that goes right in this area of the bracket. Set that aside.

Here we have the old part. Here's the new power steering reservoir from 1aauto.com. The shape is the same. The ports are the same. These have little caps on it to keep the dust out during shipping. The cap is the same. On the inside there's actually a filter in there, so it's a good idea to replace this every once in awhile. Get yours at 1aauto.com. You'll be ready to rock and roll.

The new reservoir, slide it through the bracket. Slide that on like that. Looks good. I got a new clamp. I am going to slide this over the hose before I put this on. Do the same with the little one. Just like that. Take that protector off. Slide the big hose on, and do the same with the little one, just like that.

So we want to position the hoses kind of how they came off. So what you can do is line the bracket up and position them in the proper location and we'll take a screwdriver. Tighten up this worm clamp, not too tight, just snug. It is plastic, so just snug that up. That's good. We'll do the same with the other one. Right now I can take these absorbent pads away, slide this back in position right there. If you have to adjust the hoses, you want to do that now, make sure it's not hitting anything down below. Take this bolt, put this one in here, and then same with the other one.

I'll take my 13 millimeter socket extension and ratchet. Tighten it up, just snug. That's good. Then we'll take it and tighten this bolt up. Not too tight, just snug. You don't want to crack it. Move those. Can reinstall the air box, put that back in position. Move this clamp over here, install these two bolts here and here. Take a 10 millimeter socket extension and ratchet. Tighten these bolts up. Just snug. That's good.

Use a straight blade screwdriver. Tighten up this worm clamp, snug and plug this connector to the mass airflow sensor, lock it in place. Take this intake, put this back through the air box, clip it in place. Take the push pins, get these lined up. I'm just going to get them all started first and then lock them down. Lock it down.

All right, now we're going to add some fluid. Take the cap off, set it aside. Take a funnel, make sure you check your owner's manual for the appropriate type of fluid. Sometimes it actually says on the cap, what type of fluid. So you want to check underneath the vehicle, make sure you don't have any leaks, so everything's dry. That's good.

So just going to check the fluid level. Now a lot of the fluid came out when we were changing the line, so the fluids a little on the high side, which is okay. What we're going to do is we're going to start the vehicle up and turn the wheel back and forth. Stop to stop. It is going to aerate the fluid a little bit. So you're going to have to let it sit and recheck the level. Top it off again.

Now I am going to have the wheels up off the ground. That's just going to make it so there's no a pressure on the steering rack when I'm doing this. All right, so I'm just going to stop to stop. I'm just going to do it about eight times. Then I just take the cap off. It's down a little bit. It actually didn't get too air aerated, which is good. Use a little more, just use the funnel, so we don't spill it. Yeah, that looks perfect. A little bit on the high side, but that's okay. I'm going to put it down in the ground and do the same thing on the ground and then road test it and recheck my level and adjust accordingly.

Thanks for watching. Visit 1aauto.com for quality auto parts shipped to your door, the place for DIY auto repair. And if you enjoyed this video, please click the subscribe button.

Tools needed for replacement:

    General Tools

  • Funnel
  • Magnet - Extendable
  • Pick
  • Drain Pan

  • Materials, Fluids, and Supplies

  • Power Steering Fluid
  • Hose Clamp
  • Cloth Rags
  • Fluid Transfer Pump

  • Pliers, Cutters & misc Wrenches

  • Side Cutters

  • Ratchets & Related

  • Socket Extensions
  • Ratchet

  • Screwdrivers & Related

  • Flat Blade Screwdriver

  • Sockets - Metric

  • 13mm Socket
  • 10mm Socket

2000 - 2000  BMW  328Ci
2001 - 2005  BMW  325Xi
1987 - 1995  BMW  325is
1988 - 1991  BMW  325ix
2001 - 2005  BMW  325i
1987 - 1995  BMW  325i
2001 - 2005  BMW  325Ci
1984 - 1988  BMW  325e
2000 - 2000  BMW  323Ci
1991 - 1998  BMW  318i
1984 - 1985  BMW  318i
1995 - 1999  BMW  318ti
2001 - 2002  BMW  Z3
2000 - 2002  BMW  Z8
1987 - 1988  Porsche  924
1983 - 1995  Porsche  928
1996 - 1997  BMW  Z3
1998 - 1998  BMW  Z3
1983 - 1991  Porsche  944
1992 - 1995  Porsche  968
1997 - 2000  BMW  528i
1994 - 1995  BMW  540i
1997 - 2003  BMW  540i
2001 - 2003  BMW  530i
1988 - 1993  BMW  535i
1995 - 2001  BMW  740iL
1998 - 1999  BMW  M3
1982 - 1982  BMW  633csi
1995 - 2001  BMW  740i
2000 - 2004  BMW  X5
1996 - 2000  BMW  328i
1996 - 1999  BMW  328iS
2001 - 2005  BMW  330Ci
2001 - 2005  BMW  330i
2001 - 2005  BMW  330Xi
1985 - 1985  BMW  524TD
1989 - 1995  BMW  525i
2001 - 2002  BMW  525i
1993 - 1993  BMW  525iT
1982 - 1988  BMW  528E
1999 - 2000  BMW  323i
1992 - 1997  BMW  318iS
1999 - 2002  BMW  Z3
1998 - 2000  BMW  Z3

78-95 Porsche 924 928 944 968; 84-06 BMW Multifit Power Steering Pump Reservoir w/Cap

BMW Porsche Power Steering Pump Reservoir URO

This part replaces:

  • Dorman 603-906
  • OE # 32411097164
  • OE # 32411128332
  • URO 32 41 1 097 164
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