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How To Replace Idler Pulley 1992-2000 Chevy Tahoe

Created on: 2020-12-31

This video shows you how to replace your noisy pulley with a new TRQ one on your 1992-2000 Chevy Tahoe.

Tools needed

  • Torque Wrench

    Serpentine Belt Tensioner Tool

    Straight Cutters

Okay, friends. To get started on replacing our idler pulley, we're gonna have to remove the serpentine belt. To do that, you're gonna have to relieve tension with the tensioner right down here. But before we go ahead and do that, just take a quick note of your serpentine belt routing. Meaning by that is how it goes around all of the pulleys. Once you have a quick note of that, just go ahead and use your 3/8 ratchet, we're gonna come right down into the groove, turn this counterclockwise, that's gonna release the tension, and we'll take the belt right off of the idler pulley.

At this point, we can continue on to removing our 13-millimeter headed bolt right here, and that'll remove the idler pulley. There's the idler pulley. Next, we need to remove this tab right here so we can get our mounting bolt out of there. Most times with these, what you can use is a pair of cutters. We're just gonna grab onto one of these ears, try to break this off. At this point, we can take the bolt with our washer off, and then remove the adapter as well. There's our idler pulley.

Now, we just wanna inspect this area here where the mounting plate is gonna be. We wanna make sure that it's nice and clean. After you're sure of that, go ahead and take your little adapter here, put it on the backside of the brand new pulley, start your bolt through. This looks great. Just like this. Now, let's get this onto the engine.

First, what we're gonna do, is we're just gonna go ahead and snug this up so it's bottomed out. Once we've done that, let's torque it to 37 foot-pounds. Now that that's torqued, let's get our belt back on there.

Now, if you set your belt inside the grooves, you're gonna see it fits perfectly. Essentially, just make sure it's not hanging off like this. If it does, it'll ruin the belt. Start this onto all my grooves. Make sure you're on all of the flat pulleys as well. This looks great. Okay. So, I have my belt on here now. Now, you just need to double-check. Like I said before, make sure it's sitting inside all the grooves. If it's hanging out, you're gonna ruin your belt.

Okay, friends. So, we successfully replaced our idler pulley. All you have to do now is start up the truck, let her run for 5 or 10 seconds, turn it off, come back out, and double-check to make sure your belt is on all those pulleys properly. Assuming it is, take it for a road test.

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1996 - 1999  GMC  Suburban C1500
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1996 - 2003  Chevrolet  Blazer
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1991 - 1993  GMC  C2500 Truck
1995 - 1995  GMC  K3500 Truck
1995 - 1995  GMC  K2500 Truck
1996 - 2000  GMC  K2500 Truck
1996 - 2000  GMC  C2500 Truck
1996 - 2000  Chevrolet  K2500 Truck
1996 - 2000  GMC  C3500 Truck
1996 - 2000  Chevrolet  K3500 Truck
2002 - 2003  Acura  TL
1999 - 2003  Acura  TL
1996 - 2000  GMC  K3500 Truck
1991 - 1993  Chevrolet  K2500 Truck
1988 - 1993  Chevrolet  K3500 Truck
1991 - 1993  Chevrolet  C2500 Truck
1990 - 1990  Chevrolet  C1500 Truck
1995 - 1995  Chevrolet  C2500 Truck
1995 - 1995  Chevrolet  C1500 Truck
1995 - 1995  Chevrolet  K2500 Truck
1995 - 1995  Chevrolet  K3500 Truck
1995 - 1995  Chevrolet  C3500 Truck
1995 - 1995  Chevrolet  K1500 Truck
1991 - 1993  Chevrolet  C1500 Truck
1987 - 1992  Ford  F150 Truck
1988 - 1992  Ford  F150 Truck
1988 - 1992  Ford  F250 Truck
1987 - 1992  Ford  F250 Truck
1988 - 1992  Ford  E350 Econoline Club Wagon
1988 - 1992  Ford  F350 Truck
1988 - 1996  Ford  E350 Econoline Club Wagon
1988 - 1997  Ford  F350 Truck
1990 - 1997  Ford  F450 Truck
1988 - 1997  Ford  F53
1988 - 1996  Ford  F250 Truck
1996 - 2000  Chevrolet  C3500 Truck
1996 - 2000  Chevrolet  C2500 Truck
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1998 - 1998  Oldsmobile  Silhouette
1991 - 1993  Cadillac  Seville
2002 - 2002  Ford  Thunderbird
1987 - 1987  Ford  Thunderbird
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1997 - 1999  Mercury  Tracer
1995 - 1995  GMC  Yukon
1998 - 1998  Chevrolet  Venture
1998 - 1998  Pontiac  Trans Sport
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1994 - 1997  Chevrolet  S10 Pickup
1987 - 1993  Chevrolet  S10 Pickup
1988 - 1994  Chevrolet  Blazer S10
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1987 - 1991  Chevrolet  S10 Pickup
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1991 - 1993  Chevrolet  S10 Pickup
1987 - 1989  GMC  Jimmy S-15
1994 - 1997  GMC  S-15 Sonoma
1991 - 1993  GMC  S-15 Sonoma
1990 - 1991  GMC  Safari
1991 - 1991  GMC  S-15 Sonoma
1987 - 1990  GMC  Safari
1992 - 1995  GMC  Safari
1987 - 1994  GMC  Safari
1986 - 1987  Buick  Regal
2007 - 2007  Dodge  Ram 1500 Truck
2000 - 2005  Buick  Century
1998 - 1999  Buick  Century
1997 - 1999  Acura  CL
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1998 - 1998  Oldsmobile  Achieva
1990 - 1992  Cadillac  Allante
1998 - 2002  Honda  Accord
1991 - 1993  Ford  Mustang
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2000 - 2005  Chevrolet  Monte Carlo
1987 - 1990  Ford  Mustang
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1996 - 1997  Isuzu  Hombre
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1998 - 2003  Pontiac  Grand Prix
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1991 - 1992  Cadillac  Fleetwood
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1993 - 1995  Pontiac  Firebird
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1995 - 1995  Chevrolet  Suburban C1500
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1992 - 1993  Chevrolet  Suburban C2500
1995 - 1995  Chevrolet  Suburban K1500
1995 - 1995  Chevrolet  Suburban K2500
1992 - 1993  Chevrolet  Suburban K2500
1988 - 1988  Chevrolet  Suburban R20
1988 - 1988  Chevrolet  Suburban V20
1990 - 1990  Chevrolet  Suburban V2500
1992 - 1995  Chevrolet  C3500 Truck
1992 - 1995  Chevrolet  K3500 Truck
1992 - 1993  Chevrolet  C3500 Truck
1992 - 1995  GMC  C3500 Truck
1992 - 1995  GMC  K3500 Truck
1992 - 1993  GMC  C3500 Truck
1992 - 1993  GMC  K3500 Truck
1995 - 1995  GMC  Suburban C1500
1995 - 1995  GMC  Suburban C2500
1992 - 1993  GMC  Suburban C2500
1995 - 1995  GMC  Suburban K1500
1995 - 1995  GMC  Suburban K2500
1992 - 1993  GMC  Suburban K2500
1988 - 1991  GMC  Suburban R2500
1987 - 1995  Chevrolet  G10
1987 - 1993  Chevrolet  G10
1987 - 1996  Chevrolet  G30
1996 - 1996  Chevrolet  G30
1987 - 1995  Chevrolet  G30
1987 - 1995  Chevrolet  G20
1988 - 1988  GMC  G3500
1987 - 1996  GMC  G3500
1987 - 1995  GMC  G3500
1987 - 1995  GMC  G2500
1987 - 1993  GMC  G1500
1987 - 1995  GMC  G1500
2001 - 2003  Acura  CL
1988 - 1991  Ford  E250 Econoline Club Wagon
1987 - 1991  Ford  E250 Econoline Club Wagon
1988 - 1992  Ford  E250 Econoline
1987 - 1991  Ford  E250 Econoline
1988 - 1991  Ford  E250 Econoline
1988 - 1996  Ford  E350 Econoline
1988 - 1992  Ford  E350 Econoline
1987 - 1992  Ford  E150 Econoline
1988 - 1992  Ford  E150 Econoline
1988 - 1992  Ford  E150 Econoline Club Wagon
1987 - 1992  Ford  E150 Econoline Club Wagon
1997 - 1997  Ford  F250 HD
1988 - 1988  Chevrolet  V30
1988 - 1988  Chevrolet  R20
1988 - 1988  Chevrolet  R30
2004 - 2007  Mercury  Monterey
1998 - 2002  Mercury  Mountaineer
2002 - 2003  Mercury  Mountaineer
2000 - 2002  Mercury  Cougar
2009 - 2011  Mazda  Tribute
2009 - 2011  Mercury  Mariner
1993 - 1994  Mazda  Navajo
2010 - 2012  Mazda  CX-7
2008 - 2008  Mazda  Tribute
2001 - 2004  Mazda  Tribute
2008 - 2009  Pontiac  G8
1998 - 2002  Pontiac  Firebird
2009 - 2009  Pontiac  G8
2005 - 2006  Pontiac  GTO
2004 - 2004  Pontiac  GTO
2008 - 2010  Mercury  Mountaineer
2002 - 2006  Mercury  Mountaineer
1998 - 1999  Mercury  Mystique
1998 - 1998  GMC  K2500 Truck
1996 - 1998  GMC  C2500 Truck
1999 - 2003  Ford  Windstar
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How to Replace Serpentine Belt Idler Pulley 2004-13 Jeep Liberty

Learn from 1A Auto how to replace the serpentine belt tensioner idler pulley on your 03-13 Jeep Liberty by watching this detailed step by step video

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