How to Replace Headlights 2003-12 Volvo XC90

Installation Instructions Steps

Created on: 2019-08-02

This video will show you how to properly replace and aim your own headlights on the 03-12 Volvo XC90

step 1 :Removing the Headlights
- Pull up the two metal retainers
- Pull the headlight forward
- Disconnect the connector to the wiring harnesses
- Remove the headlight
step 2 :Installing the Headlights
- Connect the connector to the wiring harnesses
- Insert the headlight into place
- Facing the vehicle, insert the longer retainer to the left side
- Insert the shorter retainer to the right side
step 3 :Aiming the Headlights
- Locate the axis of the headlights, the center point of the headlight bulb
- Transfer the mark to a vertical wall
- Mark the wall at the height of the axis mark
- Back the vehicle up 25 feet
- Locate the adjusting screw
- Turn the headlights on
- Rotate the screw until the passenger beam is two inches below the mark on the wall
- Rotate the screw until the driver side beam is four inches below the mark

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