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How To Replace Front Interior Door Handle 2002-05 Mercury Mountaineer

Created on: 2014-10-07

How to repair, install, fix, change or replace a broken or snapped off interior door handle on 02, 03, 04, 05 Mercury Mountaineer.

  1. step 1 :Removing the Door Panel
    • Turn off your courtesy lights
    • Pry off the door handle trim piece with a flat blade screwdriver
    • Pry up the window switch panel
    • Disconnect the wiring harnesses
    • Remove the 7mm bolt in the door handle
    • Remove the two 7mm bolts at the bottom of the door panel
    • Pry out the mirror switch with a flat blade screwdriver
    • Disconnect the mirror switch wiring harness
    • Lift the door panel up and off
    • Disconnect the trunk switch wiring harness
  2. step 2 :Removing the Door Handle
    • Remove the 6mm bolt holding the door handle
    • Slide the door handle forward and pull it out
    • Unclip the lock rod using a pick
    • Unclip the cable inside the door handle
  3. step 3 :Installing the Door Handle
    • Clip the cable inside the new door handle
    • Clip the door handle to the lock rod
    • Push the door handle in and slide it back
    • Insert and tighten the 6mm bolt to the door handle
  4. step 4 :Reinstalling the Door Panel
    • Put the water shield into place
    • Connect the trunk switch wiring harness
    • Lift the door panel into place
    • Replace the 7mm bolt in the door handle
    • Replace the two 7mm bolts at the bottom of the door panel
    • Connect the mirror switch wiring harness
    • Push in the mirror switch
    • Connect the wiring harnesses to the switch panel
    • Push in the window switch panel
    • Push in the door handle trim piece

Tools needed

  • Socket Extensions

    Flat Blade Screwdriver

    6mm Socket

    7mm Socket

    Ratchet

    Pick

Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.

Hi, I'm Mike from 1A Auto. I hope this how-to video helps you out, and next time you need parts for your vehicle, think of 1AAuto.com. Thanks!

In this video, we're going to show you how to replace the interior door handle on this 2003 Mercury Mountaineer. We show you on the driver side, but the passenger side is the same procedure. The items that you need for this is a flat blade screwdriver, a 6mm and 7mm socket and ratchet with an extension and a pick.

You want to make sure that your courtesy lights don't stay on, so you don't drain your battery. So just make sure you turn those off. Pry out from the bottom of this panel with a flat blade screwdriver, and then just slide the panel towards the front of the vehicle and off the door handle. Then lift up on the front of your switch panel, and then slide it forward and up. Then just push the tabs on these harnesses and disconnect them. For this last one, you're going to want to use a flat blade screwdriver and just push in on the tab, pull it free, and your switch panel is free.

Now, you want to remove this 7mm bolt and these two 7mm bolts right here. We'll just fast-forward as Mike does that. Pry out this switch, then just pry out the tab on the harness, disconnect the harness, and just feed that back through the door panel. Lift the door panel up, pull it back, push the tab on this harness to disconnect it, and your door panel is free.

Remove this 6mm bolt and slide the door handle forward. Pull it out and just push this cable free. Then, using a pick, unclip the lock rod. Once you've opened up the clip, just use the pick to lift the rod up and out of the clip. Now, unclip the cable from inside the door handle and your door handle is free.

Take your new door handle, clip the cable back inside the handle, and then reclip it to the lock rod. The easiest way to do this is just open the clip up, pull the lock rod in with the pick, and just set it into the clip. Once you have it in place, push it down into the clip with your finger and then close the clip back up. Push that cable in, push your door handle in, and slide it back. Just replace that 6mm bolt and tighten it up.

To replace your door panel, just reconnect this harness and make sure you push the harness through for your mirror switch, and then push the door panel into place and slide it down. We'll fast-forward as Mike replaces those three 7mm bolts and tightens them up. Reconnect this switch and push it back into place. Then reconnect your switch panel, and slide the back in first, and then push the front end down. Then slide this panel back over the door handle, and push those tabs back into place. Then push in the front. You're all set.

We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.


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