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How to Replace EGR Valve 1996-2002 Chevy Tahoe

Created on: 2014-03-10

Watch this video to learn how to replace the EGR valve on your 96-02 Chevy Tahoe.

  1. step 1 :Removing the EGR Valve
    • Pry up on the tab and pull the EGR wiring harness free
    • Remove the two 10mm bolts from the EGR valve
    • Pull the EGR valve up and out
    • If possible, remove the EGR gasket with a flat blade screwdriver
  2. step 2 :Installing the EGR Valve
    • Hold the gasket to the EGR valve by applying small pieces of tape
    • Lower the EGR valve into place
    • Insert and tighten the 10mm bolts to the EGR valve
    • Reconnect the EGR valve wiring harness

Tools needed

  • Socket Extensions

    Flat Blade Screwdriver

    Painter's Tape

    10mm Socket

    Ratchet

Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.

Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.

In this video, we're going to show you how to replace the EGR valve on this 1996 Chevy Tahoe with the 5.7-liter V8 engine. It's the same part and process on these Tahoes from 1996 to 2002. The items you'll need for this include a new EGR valve from 1AAuto.com and a 10mm socket and ratchet with an extension.

Your EGR valve is located right here. You want to just pry up on that tab and pull the harness free. Then remove these two 10mm bolts. We'll just fast-forward as Don does that. Now pull the EGR valve up and out.

There is a gasket here but if you have trouble removing it, just leave it on there. On the right is the old EGR valve; on the left is the new one from 1A Auto with a new gasket. You can see they're identical, and they'll fit exactly the same.

To keep your gasket from falling off, just use some small pieces of tape to tape it on there. Now lower your EGR valve down into place, and replace those two 10mm bolts and tighten them up. Then reconnect the harness, and you're all set.

We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.

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2001 - 2002  GMC  Sierra 3500
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2001 - 2002  GMC  Yukon XL 2500
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2001 - 2002  Chevrolet  Suburban 2500
2000 - 2001  GMC  Yukon
2000 - 2000  GMC  Sierra 2500
1999 - 2002  GMC  Sierra 1500
2000 - 2000  Chevrolet  Tahoe
1999 - 2002  Chevrolet  Silverado 1500
1999 - 1999  Chevrolet  Silverado 2500
2001 - 2002  GMC  Sierra 2500
2001 - 2002  GMC  Sierra 1500 HD
2002 - 2002  Chevrolet  Avalanche 1500
2002 - 2002  Cadillac  Escalade
2000 - 2000  GMC  Yukon XL 2500
2000 - 2000  GMC  Yukon XL 1500
2001 - 2001  Chevrolet  Tahoe
2001 - 2002  Chevrolet  Silverado 1500 HD
2000 - 2000  Chevrolet  Suburban 2500
2000 - 2001  Chevrolet  Suburban 1500
1996 - 2002  Chevrolet  Express 2500 Van
1996 - 2002  Chevrolet  Express 3500 Van
1996 - 2002  Chevrolet  Express 1500 Van
2002 - 2002  Cadillac  Escalade EXT
1996 - 2002  GMC  Savana 1500 Van
1996 - 2002  GMC  Savana 2500 Van
1996 - 2002  GMC  Savana 3500 Van
2000 - 2005  Cadillac  Deville
2002 - 2005  Buick  LeSabre
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1996 - 1996  Acura  SLX
2002 - 2004  Buick  Regal
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1996 - 2002  Chevrolet  Astro
1999 - 2000  Cadillac  Escalade
2000 - 2002  Cadillac  Eldorado
1993 - 1993  Chevrolet  Astro
2000 - 2004  Cadillac  Seville
1996 - 1998  Chevrolet  C1500 Truck
1999 - 2002  Oldsmobile  Intrigue
1996 - 2001  Oldsmobile  Bravada
2002 - 2005  Pontiac  Grand Prix
2002 - 2005  Pontiac  Bonneville
1999 - 2001  Isuzu  VehiCROSS
2001 - 2003  Oldsmobile  Aurora
1996 - 2002  Isuzu  Trooper
1998 - 2000  Isuzu  Hombre
2002 - 2004  Isuzu  Axiom
1998 - 2000  Isuzu  Amigo
2004 - 2004  Isuzu  Rodeo
1998 - 2004  Isuzu  Rodeo
1998 - 2003  Isuzu  Rodeo
1996 - 1997  Isuzu  Rodeo
1996 - 2002  Honda  Passport
1999 - 2002  GMC  Sierra 2500
1999 - 2000  GMC  Sierra 2500
1996 - 1998  GMC  K2500 Truck
1996 - 1999  GMC  K1500 Truck
1996 - 2002  GMC  S-15 Sonoma
1993 - 1993  GMC  Safari
1996 - 2002  GMC  Safari
1996 - 2000  GMC  K2500 Truck
1996 - 2000  GMC  K3500 Truck
1996 - 1999  GMC  Yukon
2000 - 2002  Chevrolet  Tahoe
1999 - 2002  Chevrolet  Silverado 2500
2000 - 2000  Chevrolet  Silverado 2500
1996 - 1998  GMC  C1500 Truck
1996 - 1999  GMC  C1500 Truck
1996 - 1998  GMC  C2500 Truck
1996 - 2000  GMC  C3500 Truck
1996 - 2000  GMC  C2500 Truck
1996 - 1998  GMC  K1500 Truck
1996 - 1998  Chevrolet  K2500 Truck
1996 - 2000  Chevrolet  K2500 Truck
1996 - 1998  Chevrolet  K1500 Truck
1996 - 1999  Chevrolet  K1500 Truck
1996 - 1999  Chevrolet  Tahoe
1996 - 2002  Chevrolet  S10 Pickup
1996 - 2000  Chevrolet  K3500 Truck
1996 - 1999  Chevrolet  Suburban C1500
1996 - 1999  Chevrolet  Suburban K1500
2000 - 2002  Chevrolet  Suburban 1500
2000 - 2002  Chevrolet  Suburban 2500
1996 - 1999  GMC  Suburban C1500
1996 - 1999  GMC  Suburban K1500
1997 - 1999  GMC  Suburban C2500
1997 - 1999  GMC  Suburban K2500
1996 - 1999  Chevrolet  P30
1996 - 1999  GMC  P3500
1996 - 2002  Chevrolet  Blazer
1996 - 2001  GMC  Jimmy
2000 - 2002  GMC  Yukon XL 1500
2000 - 2002  GMC  Yukon XL 2500
2000 - 2002  Oldsmobile  Intrigue
1999 - 2000  GMC  Sierra 1500
1999 - 1999  Chevrolet  C1500 Truck
1999 - 1999  Chevrolet  K1500 Truck
1999 - 1999  GMC  K1500 Truck
1998 - 2001  GMC  Yukon
1996 - 2004  Isuzu  Rodeo
1998 - 1999  GMC  C1500 Truck
1996 - 1996  Chevrolet  Express 2500 Van
2002 - 2003  Pontiac  Bonneville
2004 - 2004  Pontiac  Grand Prix
1996 - 1997  GMC  C1500 Truck
1996 - 1996  Chevrolet  P30
1996 - 1996  Chevrolet  K2500 Truck
1997 - 1999  GMC  P3500
1998 - 1998  Chevrolet  K2500 Truck
1997 - 2002  Chevrolet  Express 2500 Van
1997 - 1999  Chevrolet  P30
1996 - 1997  GMC  Yukon
1996 - 1996  GMC  P3500
2001 - 2002  GMC  Sierra 1500
1999 - 1999  Oldsmobile  Intrigue
1998 - 1998  GMC  K2500 Truck
2005 - 2005  Pontiac  Grand Prix
2004 - 2005  Pontiac  Bonneville
2002 - 2003  Pontiac  Grand Prix

93-05 Acura, GM, Honda, Isuzu Multifit EGR Valve

EGR Valve DIY Solutions ESS00242

Part Details:

  • Yes
  • Electrical
  • Electronic
$62.95
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