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How to Replace EGR Valve 03-11 Ford Crown Victoria

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  1. step : Removing the Engine Cover (0:52)
    • Remove the cover with a 1/4" drive
  2. step : Removing the EGR Valve (1:12)
    • Remove the 10mm bolts from the shield
    • Slide back the shield
    • Loosen the nut from the EGR tube
    • Disconnect the connector and the two vacuum hoses
    • Remove the two 10mm bolts from the EGR
    • Remove the EGR valve from the vehicle
  3. step : Installing the EGR Valve (2:58)
    • Insert the gasket to the valve
    • Insert the valve into place
    • Tighten the two 10mm bolts to the EGR
    • Torque the 10mm bolts to 15 foot-pounds
    • Connector the connector and two vacuum hoses
    • Tighten the nut to the EGR Tube
    • Slide on the shield
    • Tighten the 10mm bolts to the shield
  4. step : Installing the Engine Cover (4:10)
    • Tighten the cover with a 1/4" drive

Hi, I'm Mike from 1AAuto. We've been selling auto parts for over 30 years! We're dedicated to delivering quality auto parts, expert customer service, and fast and free shipping, all backed by our 100% satisfaction guarantee. So visit us at 1AAuto.com, your trusted source for quality auto parts.

In this video, we're going to be working with the 2004 Ford Crown Victoria 4.6 liter V8. We're going to show you how to remove and replace your vehicle's EGR valve, which is located on the back side of the throttle body inlet over there.

If you like this video, please click subscribe. We have a ton more information on this and many other vehicles. If you need this part for your car, you can follow the link down in the description over to 1AAuto.com.

Here are the items you'll need for this repair: 7 to 10mm socket, ratchet, socket extension, groove jaw pliers, gloves

Remove your vehicle's engine cover. All you need for this is a 1/4 inch drive ratchet and extension. You just put the drive of the ratchet into the fastener at the top of your engine cover. Loosen it up. Lift and slide forward off the tabs at the front, and remove it.

The EGR heat shield for the tube is located here behind the EGR valve on the passenger side. We have an aftermarket intake on ours, so we have two 7 millimeter screws securing it in place. Yours should have two 10 millimeter bolts if it's an original manifold. Either way, we'll remove this with the appropriate socket, ratchet and extension.

Now, since we're not moving the EGR tube, we can just slide that heat shield to the back. Loosen the nut for the EGR tube. We don't have a big enough wrench for this. I believe it's 1-1/16th inch, and maybe a 27 or 28 millimeter. If yours isn't really frozen on there, you should be able to move it with a nice pair of groove jaw pliers. Normally, you could spin this out by hand, but our vehicle was just run a few minutes ago so it's really hot. We'll remove it with our pliers.

Disconnect the electrical connector, as well as the two vacuum hoses. The black one goes at the top, the red one below that. Just move them off to the side. Remove our two 10 millimeter bolts with the 10 millimeter socket, ratchet and extension. Remove your EGR valve from the vehicle.

A cool feature about the EGR gasket is that it's got square holes that lock onto the threads of your bolts, so just spin that in about one thread just to get it in place. Do the same thing with your other bolt. Once it's lined up, you know your gasket's in place. You can tighten your two 10 millimeter screws. Torque the 10 millimeter bolts to 15 foot-pounds.

Reconnect the electrical connector. Close your vacuum lines, remember red at the bottom, black at the top. Line up the heat shield bolts and reinstall. Slide your engine cover back over the two front tabs, and tighten down the 1/4 inch drive fastener at the top.

Thanks for watching. Visit us at 1AAuto.com for quality auto parts, fast and free shipping, and the best customer service in the industry.

Tools needed for replacement:

    Materials, Fluids, and Supplies

  • Gloves

  • Pliers, Cutters & misc Wrenches

  • Channel-Lock Pliers

  • Ratchets & Related

  • Ratchet
  • Socket Extensions

  • Sockets - Metric

  • 7mm Socket
  • 10mm Socket

2003 - 2011  Ford  Crown Victoria
2003 - 2011  Lincoln  Town Car
2003 - 2011  Mercury  Grand Marquis

03-11 Ford Crown Victoria, Mercury Grand Marquis, Lincoln Towncar w/4.6L EGR Valve

2003-11 Ford Lincoln Mercury EGR Valve Wells Vehicle Electronics

This part replaces:

  • Standard Motor Products EGV1042
  • Wells EGR2107
  • OE # 5W7Z9D475AA
  • Wells Vehicle Electronics 4F1842
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