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How to Replace Coolant Temperature Sensor 02-06 Chevy Silverado 1500 Truck V6 4.3L

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  1. step : Draining the Coolant (0:22)
    • Have a drain pan ready
    • Loosen the hose clamp on the coolant hose
    • Remove the hose
    • Drain the coolant
    • Slide the hose on to the radiator
    • Tighten the hose clamp
  2. step : Removing the Coolant Temperature Sensor (1:18)
    • Disconnect the electrical connector
    • Loosen the 19mm nut on the temp sensor
    • Remove the temp sensor
  3. step : Installing the Coolant Temperature Sensor (3:10)
    • Insert the temp sensor into place
    • Tighten the 19mm nut to the temp sensor
    • Connect the connector
  4. step : Refilling the Coolant (4:11)
    • Open the coolant reservoir
    • Fill the reservoir to the full line
    • Tighten the cap
    • Start the truck
    • Check the coolant level
    • Top off the coolant
    • Let the engine reach operating temperature
    • Let the engine cool and check the level
    • Top off the coolant as needed

Hi, I’m Mike from 1A Auto. We’ve been selling auto parts for over 30 years!

To drain the coolant, I'm going to go down here to the lower radiator hose at the radiator outlet, undo the spring clamp with a pair of pliers, and pull this hose off. I already have a drain pan underneath the truck to catch any coolant or all of the coolant that will leak out. All right, and then we'll release the clamp with a pair of pliers. Work the hose off the radiator. Pull it back and forth.

After you drain this coolant, if you're not going to reuse it, just make sure you dispose of it properly. With the majority of the coolant drained out, I'm going to put the lower hose back onto the radiator, and just kind of slide it back into place. We're not going to clamp it yet.

The coolant temp sensor on this 4.3 liter is down here on the side of the block. There's a connector to it that threads into the block. I'm going to take some brake parts cleaner, just sort of clean it off so you can have a better idea of what I'm doing, and kind of see it. There's an electrical connector on the top. I'm going to open it up. There it is. What I did, I had to find this little tab on the connector and pull it up to unlock it, and the connector came right out. We'll leave it up here, so we know where the connector is.

Engine coolant temp sensor is down here on the side of the block. There is an engine harness that normally runs along here and a bracket. We just pushed it out of the way and moved the engine harness up, just to give you a better idea of what we're doing. You don't have to move those things out of the way to replace it, but this makes it easier to see on video.

Take a 19mm deep socket—it's going to go over the sensor. Just kind of unthread it from the block. Before you do this, you want to make sure the coolant is drained because coolant will come of there. You could swap it, but it gets pretty messy, and you'd have to be pretty fast. I see it's still pretty tight, I'll loosen it some more. That is the coolant temp sensor if you want to know. This is our old coolant temp sensor.

Here's our brand new one from 1AAuto.com. See, they're identical in design, same style connector, same lock, two pin. Comes with new thread sealant. This'll go right in and work great for you.

Take the new sensor, install it in the same place. Get it started. It'll get harder to turn because of the thread sealant. Use the 19mm deep socket again to install it. I can see the red thread sealant is almost all the way in, and it's getting pretty tight. When I feel it getting tight, I'm going to stop.

Reinstall the harness. Coolant temp sensor is replaced. I've just got some slip joint pliers in here and reinstalling the clamp on the lower radiator hose, squeeze it together. Got to refill the system with the correct coolant. Open up the reservoir and then refill it. I'll just kind of refill it slowly and let any trapped air bubbles escape.

With the coolant filled to the full cold, I'm going to reinstall the cap. Start the truck up. It may suck some of the coolant back into the system. Then, I will shut the truck off and recheck the level, top it back off, then start it and let it run to bleed the system and come up to temperature. Just needs to be topped off a tiny bit. Let the engine come up to temperature and make sure the fluid level is correct afterwards. Top off as needed.

Thanks for watching. Visit us at 1AAuto.com for quality auto parts, fast and free shipping, and the best customer service in the industry.

Tools needed for replacement:

    General Tools

  • Drain Pan

  • Materials, Fluids, and Supplies

  • Anti-Freeze

  • Pliers, Cutters & misc Wrenches

  • Channel-Lock Pliers

  • Ratchets & Related

  • Ratchet

  • Sockets - Metric

  • 19mm Socket

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1991 - 1993  GMC  S-15 Sonoma
1992 - 2002  GMC  S-15 Sonoma
1991 - 1991  GMC  S-15 Sonoma
2002 - 2005  GMC  Safari
1992 - 2001  GMC  Safari
1985 - 1985  GMC  Safari
1990 - 1991  GMC  Safari
1985 - 1990  GMC  S-15 Pickup
1985 - 1985  GMC  S-15 Pickup
1986 - 1990  GMC  S-15 Pickup
1988 - 1990  GMC  S-15 Pickup
1994 - 2000  GMC  S-15 Sonoma
2003 - 2003  GMC  S-15 Sonoma
2000 - 2002  GMC  S-15 Sonoma
1996 - 2002  GMC  Savana 1500 Van
2003 - 2006  GMC  Savana 1500 Van
1998 - 2002  GMC  Savana 3500 Van
1996 - 1997  GMC  Savana 3500 Van
1996 - 1997  GMC  Savana 2500 Van
1997 - 1997  GMC  Savana 3500 Van
2006 - 2006  GMC  Savana 2500 Van
1998 - 1998  GMC  Savana 3500 Van
2006 - 2006  GMC  Savana 3500 Van
1998 - 2000  GMC  Savana 3500 Van
2001 - 2002  GMC  Savana 3500 Van
2007 - 2007  Cadillac  Escalade ESV
2003 - 2006  Cadillac  Escalade ESV
2003 - 2006  Cadillac  Escalade EXT
2007 - 2007  Cadillac  Escalade EXT
1989 - 1989  Chevrolet  R3500 Truck
1989 - 1989  Chevrolet  R2500 Truck
1989 - 1991  Chevrolet  V3500 Truck
1987 - 1988  Chevrolet  R2500 Truck
1989 - 1989  Chevrolet  V3500 Truck
1987 - 1988  Chevrolet  R3500 Truck
2001 - 2004  Chevrolet  Silverado 3500
2004 - 2006  Chevrolet  Silverado 3500
2006 - 2006  Chevrolet  Silverado 3500
1999 - 2000  Chevrolet  Silverado 2500
1999 - 2002  Chevrolet  Silverado 1500
1987 - 1987  Chevrolet  V2500 Truck
1992 - 2002  GMC  C3500 Truck
1987 - 1987  Chevrolet  V1500 Truck
1987 - 1987  Chevrolet  R2500 Truck
1987 - 1987  Chevrolet  R1500 Truck
1987 - 1988  Chevrolet  V3500 Truck
1994 - 1998  GMC  K2500 Truck
1994 - 1998  GMC  K1500 Truck
1996 - 1998  GMC  K2500 Truck
1997 - 1997  GMC  K1500 Truck
1994 - 1996  GMC  C1500 Truck
1997 - 1997  GMC  C1500 Truck
1988 - 1995  GMC  C1500 Truck
1988 - 1995  GMC  C3500 Truck
1991 - 1995  GMC  C2500 Truck
1988 - 1995  GMC  C2500 Truck
1985 - 1995  GMC  C2500 Truck
1998 - 1998  GMC  C3500 Truck
1996 - 1998  GMC  K1500 Truck
1987 - 1991  GMC  R3500 Truck
1987 - 1988  GMC  R3500 Truck
1987 - 1989  GMC  R3500 Truck
1987 - 1987  GMC  V1500 Truck
1987 - 1987  GMC  V2500 Truck
1987 - 1988  GMC  V3500 Truck
1987 - 1991  GMC  V3500 Truck
1987 - 1989  GMC  V3500 Truck
1999 - 2002  GMC  Sierra 1500
1987 - 1987  GMC  R1500 Truck
1987 - 1987  GMC  R2500 Truck
1987 - 1988  GMC  R2500 Truck
1987 - 1989  GMC  R2500 Truck
1985 - 1993  GMC  C2500 Truck
1985 - 1993  GMC  C1500 Truck
1994 - 1994  GMC  K2500 Truck
1994 - 1994  GMC  K1500 Truck
1985 - 1993  GMC  C3500 Truck
1985 - 1993  GMC  K1500 Truck
1988 - 1995  GMC  K3500 Truck
1994 - 1994  GMC  C1500 Truck
1994 - 1994  GMC  C2500 Truck
1988 - 1995  GMC  K1500 Truck
1985 - 1995  GMC  K1500 Truck
1991 - 1995  GMC  K2500 Truck
1988 - 1995  GMC  K2500 Truck
1996 - 2000  GMC  K2500 Truck
1992 - 2000  GMC  K2500 Truck
1996 - 2000  GMC  C2500 Truck
1992 - 2000  GMC  C2500 Truck
1992 - 2000  Chevrolet  K2500 Truck
1996 - 2000  Chevrolet  K2500 Truck
1996 - 2000  GMC  C3500 Truck
1996 - 2000  Chevrolet  K3500 Truck
1992 - 2000  Chevrolet  K3500 Truck
1996 - 1999  Chevrolet  C1500 Truck
1996 - 1999  Chevrolet  K1500 Truck
2002 - 2005  GMC  Sierra 1500
2004 - 2005  GMC  Sierra 3500
2001 - 2004  GMC  Sierra 3500
1994 - 1998  Chevrolet  C2500 Truck
1996 - 1998  Chevrolet  C2500 Truck
1996 - 1998  Chevrolet  C1500 Truck
1997 - 1998  Chevrolet  C1500 Truck
1996 - 1998  GMC  C2500 Truck
1994 - 1998  GMC  C2500 Truck
1996 - 1998  Chevrolet  K2500 Truck
1994 - 1998  Chevrolet  K2500 Truck
1996 - 1998  GMC  C1500 Truck
1994 - 1998  Chevrolet  K1500 Truck
1997 - 1998  Chevrolet  K1500 Truck
1996 - 1998  Chevrolet  K1500 Truck
1996 - 1999  GMC  K1500 Truck
1994 - 1995  Chevrolet  C1500 Truck
1988 - 1995  Chevrolet  C1500 Truck
1994 - 1996  Chevrolet  C1500 Truck
1996 - 1999  GMC  C1500 Truck
1996 - 2000  GMC  K3500 Truck
1992 - 2000  GMC  K3500 Truck
1985 - 1986  Chevrolet  K30 Truck
1985 - 1985  Chevrolet  C10 Truck
1985 - 1986  Chevrolet  K20 Truck
1985 - 1985  Chevrolet  K20 Truck
1985 - 1985  Chevrolet  K30 Truck
1985 - 1986  Chevrolet  C20 Truck
1985 - 1986  Chevrolet  C10 Truck
1986 - 1986  Chevrolet  C30 Truck
1985 - 1986  Chevrolet  C30 Truck
1985 - 1986  Chevrolet  K10 Truck
1989 - 1993  Chevrolet  C2500 Truck
1988 - 1993  Chevrolet  C2500 Truck
1988 - 1993  Chevrolet  K2500 Truck
1989 - 1993  Chevrolet  K2500 Truck
1988 - 1993  Chevrolet  K3500 Truck
1988 - 1993  Chevrolet  C3500 Truck
1988 - 1993  Chevrolet  K1500 Truck
1988 - 1995  Chevrolet  C2500 Truck
1994 - 1995  Chevrolet  C2500 Truck
1991 - 1995  Chevrolet  C2500 Truck
1991 - 1995  Chevrolet  K2500 Truck
1994 - 1995  Chevrolet  K2500 Truck
1988 - 1995  Chevrolet  K2500 Truck
1988 - 1995  Chevrolet  K3500 Truck
1988 - 1995  Chevrolet  C3500 Truck
1988 - 1995  Chevrolet  K1500 Truck
1994 - 1995  Chevrolet  K1500 Truck
1990 - 1993  Chevrolet  C1500 Truck
1988 - 1993  Chevrolet  C1500 Truck
1989 - 1991  Chevrolet  R3500 Truck
1996 - 2000  Chevrolet  C2500 Truck
1992 - 2000  Chevrolet  C2500 Truck
1996 - 2000  Chevrolet  C3500 Truck
1992 - 2002  Chevrolet  C3500 Truck
1985 - 1995  GMC  C1500 Truck
1985 - 1986  GMC  C1500 Truck
1985 - 1993  GMC  K3500 Truck
1985 - 1993  GMC  K2500 Truck
1986 - 1986  GMC  C3500 Truck
1985 - 1986  GMC  C3500 Truck
1985 - 1986  GMC  C2500 Truck
1985 - 1985  GMC  K2500 Truck
1985 - 1986  GMC  K1500 Truck
1985 - 1986  GMC  K2500 Truck
1985 - 1986  GMC  K3500 Truck
1985 - 1996  Chevrolet  Corvette
1996 - 2005  GMC  Savana 2500 Van
1996 - 2002  GMC  Savana 2500 Van
1985 - 1986  Chevrolet  Suburban C10
1992 - 1995  Chevrolet  Suburban C1500
1996 - 1999  Chevrolet  Suburban C1500
1995 - 1999  Chevrolet  Suburban C1500
1985 - 1986  Chevrolet  Suburban C20
1992 - 1995  Chevrolet  Suburban C2500
1996 - 1999  Chevrolet  Suburban C2500
1994 - 1999  Chevrolet  Suburban C2500
1997 - 1999  Chevrolet  Suburban C2500
1985 - 1985  Chevrolet  Suburban K10
1985 - 1986  Chevrolet  Suburban K10
1992 - 1995  Chevrolet  Suburban K1500
1996 - 1999  Chevrolet  Suburban K1500
1995 - 1999  Chevrolet  Suburban K1500
1985 - 1986  Chevrolet  Suburban K20
1985 - 1985  Chevrolet  Suburban K20
1992 - 1995  Chevrolet  Suburban K2500
1996 - 1999  Chevrolet  Suburban K2500
1994 - 1999  Chevrolet  Suburban K2500
1997 - 1999  Chevrolet  Suburban K2500
1987 - 1987  Chevrolet  Suburban R10
1987 - 1988  Chevrolet  Suburban R10
1989 - 1991  Chevrolet  Suburban R1500
1987 - 1988  Chevrolet  Suburban R20
1989 - 1991  Chevrolet  Suburban R2500
1987 - 1988  Chevrolet  Suburban V10
1989 - 1991  Chevrolet  Suburban V1500
1987 - 1988  Chevrolet  Suburban V20
1989 - 1991  Chevrolet  Suburban V2500
1990 - 1990  Chevrolet  Suburban V2500
2001 - 2004  Chevrolet  Silverado 2500 HD
2004 - 2006  Chevrolet  Silverado 2500 HD
2006 - 2006  Chevrolet  Silverado 2500 HD
2004 - 2005  GMC  Sierra 2500 HD
2001 - 2004  GMC  Sierra 2500 HD
1986 - 1986  Isuzu  Trooper II
1991 - 1991  Isuzu  Trooper II
2000 - 2000  GMC  Yukon XL 2500
1985 - 1986  GMC  Suburban C1500
1992 - 1995  GMC  Suburban C1500
1996 - 1999  GMC  Suburban C1500
1995 - 1999  GMC  Suburban C1500
1985 - 1986  GMC  Suburban C2500
1992 - 1995  GMC  Suburban C2500
1996 - 1999  GMC  Suburban C2500
1994 - 1999  GMC  Suburban C2500
1985 - 1985  GMC  Suburban K1500
1992 - 1995  GMC  Suburban K1500
1985 - 1986  GMC  Suburban K1500
1996 - 1999  GMC  Suburban K1500
1995 - 1999  GMC  Suburban K1500
1985 - 1986  GMC  Suburban K2500
1992 - 1995  GMC  Suburban K2500
1996 - 1999  GMC  Suburban K2500
1985 - 1985  GMC  Suburban K2500
1994 - 1999  GMC  Suburban K2500
1987 - 1987  GMC  Suburban R1500
1987 - 1991  GMC  Suburban R1500
1987 - 1991  GMC  Suburban R2500
1987 - 1991  GMC  Suburban V1500
1987 - 1991  GMC  Suburban V2500
2007 - 2007  Chevrolet  Silverado 1500 Classic
2002 - 2006  Chevrolet  Silverado 1500
1985 - 1986  Chevrolet  G10
1987 - 1995  Chevrolet  G10
1985 - 1995  Chevrolet  G10
1987 - 1993  Chevrolet  G10
1985 - 1986  Chevrolet  G30
1987 - 1995  Chevrolet  G30
1985 - 1985  Chevrolet  G30
1987 - 1996  Chevrolet  G30
1985 - 1988  Chevrolet  G30
1985 - 1993  Chevrolet  G30
1994 - 1996  Chevrolet  G30
1988 - 1996  Chevrolet  G30
1987 - 1995  Chevrolet  G20
1985 - 1986  Chevrolet  G20
1985 - 1995  Chevrolet  G20
1985 - 1993  Chevrolet  G20
1985 - 1985  Chevrolet  G20
1994 - 1995  Chevrolet  G20
1985 - 1986  GMC  G2500
1987 - 1995  GMC  G2500
1985 - 1995  GMC  G2500
1985 - 1986  GMC  G1500
1987 - 1993  GMC  G1500
1985 - 1995  GMC  G1500
1987 - 1995  GMC  G1500
1988 - 1996  GMC  G3500
1994 - 1996  GMC  G3500
1985 - 1993  GMC  G3500
1992 - 1992  GMC  G3500
1985 - 1988  GMC  G3500
1985 - 1986  GMC  G3500
1987 - 1996  GMC  G3500
1994 - 1995  GMC  G2500
1985 - 1993  GMC  G2500
2007 - 2007  Cadillac  STS
2007 - 2007  Cadillac  XLR
1980 - 1980  Oldsmobile  Cutlass Salon
1985 - 1987  Oldsmobile  Cutlass Salon
1985 - 1985  Oldsmobile  Cutlass Salon
1990 - 1991  Oldsmobile  Cutlass Supreme
1988 - 1989  Oldsmobile  Cutlass Supreme
1993 - 1995  Oldsmobile  Cutlass Supreme
1989 - 1993  Oldsmobile  Cutlass Supreme
1991 - 1996  Oldsmobile  Cutlass Supreme
1990 - 1990  Oldsmobile  Cutlass Supreme
1985 - 1987  Pontiac  T1000
1992 - 1994  Chevrolet  Blazer S10
1995 - 2002  Chevrolet  Blazer
2003 - 2005  Chevrolet  Blazer
1994 - 2004  Cadillac  Seville
1993 - 2003  Cadillac  Seville
1993 - 1997  Pontiac  Firebird
1988 - 1991  GMC  Jimmy S-15
1992 - 2001  GMC  Jimmy
1992 - 1994  GMC  Jimmy
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