Chevrolet Pontiac Saturn Front 8 Piece Steering & Suspension Kit TRQ PSA58795

Okay friends. Before we get started, the first thing that I want to mention is you want to be safe, so have hand protection and eye protection. The next thing we're gonna talk about is safely raising and supporting the vehicle so the suspension is hanging. So come right underneath here, this is where you're gonna support the vehicle in the front. Now with the front of the vehicle, safely raised and supported. We're gonna remove all five of our 19-millimeter lug nuts.

Remove your wheel. Now that we have the wheel off, we have a clear view of our tie rod area, I'm just gonna spray down these areas with some penetrant spray. Now we're gonna use some nice long pliers, and I'm gonna break this jam nut free. Turn this clockwise. There we are. Now, we're gonna remove our outer tie rod end nut.

If you find that the outer tie rod end nut just spins the whole stud inside of the knuckle, you could take those nice long pliers or whatever you might happen to have, and just try to squeeze this down as tight as you can. We're gonna apply a little bit of pressure, and we'll try again. If your tie rod still stuck in the knuckle, it's great to use a hammer, bonk right on the knuckle right here, and break it free.

For the next part, we're gonna want something that you can write with, because we're gonna take off the tie rod, but as we turn it, and we make a complete rotation, we're gonna count those rotations and take note of it. That's one, two, three, and so on. It's always important to make sure you coat your threads with something such as copper never seize.

Now it's gonna be time to put on our brand new outer tie rod end. As you go to install it, make sure you put on the same amount of turns that you had to remove the old one. One, two, three, and so on. Should pretty much line up. Let's put on our outer tie rod end nut. We'll snug it up, and then we'll torque it to manufacturer specifications as well. We wanna torque this to 18 foot-pounds and then add an additional 90 degrees, so basically a quarter turn after the 18. So that's 18. Now I need to take it another quarter turn. I'm gonna start approximately like that, and I'm gonna bring it right out to me. There we are.

The next thing we wanna do is pay attention to the slots on the nut compared to the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Go to the very next slot. As you can tell I have that lined up now. Take your cotter pin, slide it through, and then peen it over so there's no way this nut can loosen up on its own.

Now it's time to tighten up our jam nut. We're gonna grab this, turn it counterclockwise. That feels good. Now just go ahead and grab onto that tie rod, make sure it's pretty level and it's not kinked in any way. Double check everything. We have all our clamps. Perfect. We're gonna go ahead and put the wheel on here. We'll start all the lug nuts, we'll snug them up, and then we'll torque them to 100 foot pounds. Torqued.

Okay, friends, before we get started, the first thing that I want to mention is you wanna be safe. So have hand protection and eye protection. The next thing we're gonna talk about is safely raising and supporting the vehicle so the suspension's hanging. So come right underneath here. This is where you're gonna support the vehicle in the front. Now, with the front of the vehicle safely raised and supported, we're gonna remove all five of our 19-millimeter lug nuts. Remove your wheel.

Now that we have the wheel off, we have a clear view of our tie rod area. I'm just gonna spray down these areas with some penetrant spray. Now we're gonna use some nice long pliers, and I'm gonna break this jam nut free. Turn this clockwise. There we are. Now we're gonna remove our outer tie rod end nut. If you find that the outer tie rod end nut just spins the whole stud inside of the knuckle, you could take those nice long pliers or whatever you might happen to have and just try to squeeze this down as tight as you can. We're gonna apply a little bit of pressure and we'll try again. If your tie rod's still stuck in the knuckle, it's great to use a hammer, bonk right on the knuckle right here and break it free.

For the next part, we're gonna want something that you can write with because we're gonna take off the tie rod, but as we turn it and we make a complete rotation, we're gonna count those rotations and take note of it. That's one, two, three, and so on. The next thing we need to do is hold our inner tie rod end shaft with some locking pliers. After that, we're gonna remove this jam nut. Next, we need to remove this clamp right here. I like to use some nice long pliers.

Next, we need to remove this metal clamp right here. To do that, it's easiest if you bonk on it with something. I'm just gonna use a pry bar and a hammer. I'm gonna bonk it, break it free, and we'll get that boot right off. Here it is. Grab onto your boot. Give it a nice little twist. See if you can break it free from the power steering rack. If your boot is stuck on the power steering rack, you can be careful and use an ice pick like this and just try to break it free. Oh, yeah. Now I can give it a nice twist. Pull it off the power steering rack. You might notice it's also stuck on here. If you want to use a tiny bit of penetrant, you could do that. I'm just gonna twist and give it a tug. It should wanna slide right off.

Next, it's gonna be time to get the inner tie rod end off of the power steering rack. A wise man once said whatever works, works. So you can either use some nice long pliers like this, an inner tie rod end tool that looks like this, or they even have a tube that would slide over with a little adapter. Do whatever you need to do, but turn it counterclockwise and remove it from the rack. Now that the tool's on there, let's go ahead and break this free. There we are. We'll just get our tool off of there, but there it is.

Now it's gonna be time to install our brand new inner tie rod end. One thing that you wanna do, of course, is to take off that jam nut. We're gonna be reusing it, so we'll just set it aside. After we've done that, we're gonna apply a little bit of grease, right along inside here of the nice packet that they gave us. Don't use it all because we're also gonna use a little bit right along this lip right here. I'll just put all this right in there. Using a gloved finger, go ahead and just smooch it all right in there. This is gonna help keep moisture out of there and, of course, help lubricate it over time. A little bit right here, like I said. If you wanna use a little bit of blue threadlocker on those threads, we'll call it your prerogative. I'm just gonna go ahead and screw this on here until it's nice and snug and then we'll tighten it to manufacturer specifications. Torque this to 74-foot-pounds.
Now it's gonna be time to get our inner tie rod end boot on there. Just go ahead and take a nice wire tie, start it so it's not tight yet. We're gonna slide this right on over. We'll put it over the rack as well, and then, of course, we'll snug it right up. You need to make sure you have some sort of clamp if you don't use a wire tie. Trim off the excess. Now we're gonna make sure we put on the outer clamp. If it's damaged or it doesn't seem like it has enough spring retention, of course, replace that with something as well. Now it's gonna be time to coat the threads with something. If you don't have any copper never seize, you can go ahead and just use a tiny bit of that grease that we just used for the inner tie rod end. New jam nut.

Now it's gonna be time to put on our brand new outer tie rod end. As you go to install it, make sure you put on the same amount of turns that you had to remove the old one. One, two, three, and so on. Should pretty much line up. Let's put on our outer tie rod end nut. We'll snug it up and then we'll torque it to manufacturer specifications as well. We wanna torque this to 18-foot-pounds and then add an additional 90 degrees. So basically 1/4 turn after the 18. So that's 18. Now I need to take it another 1/4 turn. I'm gonna start approximately like that and I'm gonna bring it right out to me. There we are.

The next thing we wanna do is pay attention to the slots on the nut, compare it to the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Go to the very next slot. As you can tell, I have that lined up now. Take your cotter pin, slide it through, and then peen it over so there's no way this nut can loosen up on its own.

Now it's time to tighten up our jam nut. We're gonna grab this, turn it counterclockwise. That feels good. Now just go ahead and grab onto that tie rod, make sure it's pretty level and it's not kinked in any way. Double-check everything. We have all our clamps. Perfect. We're gonna go ahead and put the wheel on here. We'll start all the lug nuts. We'll snug them up and then we'll torque them to 100-foot-pounds. Torqued.

Now, with the front of the vehicle safely raised and supported, we're gonna remove all five of our 19-millimeter lug nuts. Remove your wheel. Now that we have the wheel off, I always like to put just one lug nut back on just to hold the rotor from flopping around. We have a nice, clear view of our lower control arm at this point, we're going to be removing this bolt right here. Up above that, you're going to see two nuts that have bolts that come through from the bottom. We're going to spray those two nuts as well. And then if you were to follow the control arm all the way over to the knuckle, you're going to see that there's a pinch bolt that goes through right there. And, of course, a slot on the knuckle where the ball joint goes through. Let's spray all those areas as well. The next thing I like to do is remove the pinch bolt for the ball joint. I'm gonna use my 15-millimeter here to take off the nut and hold the bolt with a 16-millimeter. I might need to use a punch and a hammer to get this out of here. I'm gonna respray this area with more penetrant and let it sit and do its job. Let's move along. Next, let's remove this bolt right here using our 14-millimeter wrench. Let's remove the forward bolt. Let's just leave this bolt in just a tiny bit. Let's get our wrench onto these top nuts up there and remove the bolts from the bottom.

Now we need to separate our ball joint from the knuckle itself. To do that, I'm going to bonk right along here with my hammer and just try to separate the two. You could also use a pickle fork, come right in between here. Or if you had to, you could try to spread the knuckle a little bit using a punch. As you can tell, it's starting to separate. Let's continue. Sometimes a pry bar will come in handy. Let's remove our forward bolt, tilt this down some more. Continue with the pry bar. Draw this out of here. Grab the control arm, pull it towards the front of the vehicle. Let's get the rearward bracket out of here. There it is, friends. The next thing I like to do is mark the control arm with the rearward bushing, so I know how they need to line up. And then we're going to remove this bolt right here using our 14-millimeter wrench. There we are. Take this right off of here. Set it aside. Next. I like to apply thread locker to all my bolts that I'm going to be reinstalling. Now we're going to loosely install our rearward bushing here. You want to make sure that you have this portion facing towards the front and not this portion. My bolt, there it is. Next, I like to apply a little bit of grease or lubricant along the shaft area right here. It's going to help it slide into that bushing. And just a tad up along the ball joint stud here, let's go ahead and put this up in here like this. Put it through that rear bushing.

Now we're just gonna swing this up. We're going to try to line our ball joint up with the knuckle right there. There we are. Carefully using a rubber mallet. Start the bolt through there, pin that on there. Now we need to do the forward bushing. Slide that like that so it's lined up. Now we're going to carefully bonk under here with a rubber mallet and try to line up the forward hole. Start this in. This other bolt started in here as well. At this point, we're going to snug these two up. Put some thread locker on this bolt and put this in there. We're going to bottom it out. Let's carefully bottom this out. Now we're gonna torque this. You want to torque it to 37, loosen it up a little bit, re-torque it to 37, and then we're going to go an additional 30 degrees. Okay. So, there's 37, now we're just going to go our approximate additional 30 degrees. Now we're gonna tighten these bolts to 37 foot-pounds, and then we'll also tighten them an additional 90 degrees afterward. So, I'm gonna turn this just like this, and now I'll bring the ratchet pretty much straight back to me. There we are. Do the same to the other one.

Next, we need to apply load to the suspension so it would be as though the vehicle's wheel is on the ground and the weight of the vehicle's on it. That's it right there. Once you've done that, let's go ahead and bottom out this bolt right here. Now we're going to torque this bolt to 37 foot-pounds. And then after we've done that, we need to continue an extra 90 degrees. There we are. The next thing we need to do is snug this up right here, and then torque it to 32 foot-pounds. Let's unload the suspension. Let's get this lug nut off of here. Put the wheel back on, start all the lug nuts, bottom them out, and then torque them to 100 foot-pounds.

Okay, friends. Before we get started, the first thing that I want to mention is you want to be safe. So, have hand protection and eye protection. The next thing we're going to talk about is safely raising and supporting the vehicle so the suspension is hanging. So, come right underneath here. This is where you're going to support the vehicle in the front. Now, with the front of the vehicle safely raised and supported, we're going to remove all five of our 19-millimeter lug nuts. Remove your wheel.

First, what I like to do is remove the sway bar link from the front strut. So, I'm going to use some locking pliers, come from the backside right here and just try to hold onto the stud so it can't spin. All right. Let's get this off of here. Okay. Now that we have the sway bar link off of here, we need to go over to the other side of the vehicle and remove the sway bar link from the strut as well. That way there, we can move the sway bar up and down as needed to get to that mounting nut. There it is, friends.

Okay, friends. Now it's going to be time to put it in our brand new front sway bar link. One thing I like to mention is it's always a great idea to do these as a pair. And if that's the case, now's the time to do it. So, let's go ahead and put this in starting with the bottom. Now, I'm going to use my 17-millimeter wrench to hold the stud from spinning, and then we'll snug it up. If you were to try to torque this you'd want to torque it to 48 foot-pounds. It's going to be very difficult to torque because as you try to twist, it's going to want to lift up on the bar. If you try to put the bar inside here, obviously, you're not gonna be able to get to it. So, 48 foot-pounds, if you can do it. Let's get the sway bar link connected to the strut. Let's torque this to 48 foot-pounds. We're going to go ahead and put the wheel on here. We'll start all the lug nuts, we'll snug them up and then we'll torque them to 100 foot-pounds. Torqued.