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Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we're going to show you how to replace the brake pads on this 2002 Chevy Suburban. The items you'll need for this include new brake pads from 1AAuto.com, a 22mm socket and ratchet with a piece of pipe for extra leverage, a T55 Torx bit, a large C-clamp, a torque wrench, jack and jack stands, and brake grease.
You want to just loosen up these 22mm caps, and then pull the hubcap free. Then you want to loosen these lug nuts while the vehicle's on the ground, then raise the vehicle and remove them the rest of the way, unless you have air powered tools, then you can do it while it's in the air, and then just remove the wheel. Check your rotors. If there's any deep grooves or rust you'll want to replace the rotors as well. You can also check your pad life. You can see ours are actually in good shape, but we're going to show you how to replace them anyways.
There's two T55 Torx bolts that you need to remove. We'll fast forward as we use a T55 Torx bit and a ratchet to remove those. Then, using a large C-clamp, just put it back behind the caliper here, and the other part right here on the brake pad, and just twist this in. This is going to push your caliper piston in and make it easier to pull the caliper off. Just remove the C-clamp and lift your caliper up and off and set it aside. Using a flat blade screwdriver, just pry out your brake pad. Sometimes the brake pads can be stuck in there. Use a flat blade screwdriver and a hammer to pry it free. Apply brake grease to the tabs on either side of your brake pads.
Push your new brake pads into place and use a hammer if necessary to lightly tap that into place. Using an old brake pad, just put it onto the caliper pistons and then tighten it in with your C-clamp, and this will just push those pistons in the rest of the way. Grease up your caliper bolts, put the caliper back into place, and slide those slide bolts back in. We'll just fast forward as Don tightens those up. You want to tighten these to about 30 foot-pounds. Now, replace your wheel and then replace those lug nuts and tighten them preliminarily. Lower the vehicle and tighten them the rest of the way. Now, torque the lug nuts in a crossing pattern to 100 foot-pounds. Replace the hub cap and tighten up those caps. After doing work on your brakes, you'll want to pump the brake pedal until it firms up and then try a stop test from five miles per hour and ten miles per hour, then you're all set.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
Tools used
Tools used
Just take this center cap off. Use a straight-blade screwdriver. Get behind here. Use a 22-millimeter socket to take the lug nuts off. Take the wheel off.
We're gonna take these two caliper bolts out. We're gonna use a T55 socket. I'm just going to tap them in, because this is pretty rusty. There we go. Cracked it free. I'll use the gun. That one came right out.
Slide those up. Take a straight-blade screwdriver. Just pry out on the caliper a little bit. Compress the piston and slide the caliper off. We have to flip it over. Good idea to attach it somehow, so it doesn't fall. But if you can get it to sit right there, that's good. And just take the old brake pads off.
Use an 18-millimeter socket. Take these two caliper bracket bolts off. These are normally on there pretty tight. There we go.
All right. Those are broken free. Take those out.
Grab the brackets. Slide it right off.
Grab the rotor. Slide it off. If it doesn't come off that easy, take a hammer and just hit in these areas. Just try not to hit the studs.
Now we're gonna clean up this bracket. Just take a straight-blade pocket screwdriver. Get these clips off. And there's a lot of rust underneath here. Take a wire brush, clean this up. If you have to you can use a file. Just be careful. You don't want to take too much material off.
And take some brake caliper lubricant, and just wipe that down. Brake caliper grease, right there and right there. And take the new caliper slides or anti-rattle clips. Put those on there.
Line it up. Find the right one. Put it on there. Then put a little more brake caliper grease on here. Just a thin coat, just where the pads are gonna make contact.
We ended up replacing the hub, but if you have your old hub on here and it's rusty, take a wire brush. Just clean these areas. Make sure it's smooth.
Take a little bit of anti-seize. Just go around the hub, mostly around the center here, and spread it out, a nice, thin coat.
I'm just gonna take the rotor, put it on backwards. I'm just gonna clean this surface. Use a little brake parts cleaner. I'm gonna wipe it with a rag. There's just that protective coating on there to prevent it from rusting. And flip it over. Do the same on this side and wipe it down.
Now take the old caliper bolts. I'll just put a little thread-locking compound on there, and line the caliper bracket up. It goes this way. And put the bolts in. Get those lined up.
And use a torque wrench and torque these to 129 foot-pounds. Good.
Now install the new brake pads. Now, the warning indicator on the inside is gonna go at the bottom, in just one, not one at the top. And just slide that into position, and the outside one will have both.
That's good. Now I'm gonna compress the caliper. Use a caliper compressing tool. If you have to, use the old brake pad to help you. And just go slow. You don't want to push these in too fast. This is gonna push the brake fluid through the hoses, through the lines, back up into the master cylinder.
All right, those are compressed. Take the tool out. Just make sure the seals look good, the dust seals. And those look good. Now put the caliper back over the pads. Line it into the bracket.
Take the brake caliper pins. Just use a little brake parts cleaner on them. Wipe them off. Get some brake caliper grease. Grease them up and slide the pins back in position. Get them started and tighten them down.
Now I'm gonna torque these bolts to...these caliper guide pins to 80 foot-pounds. There we go.
Then put the wheel back up. Put the lug nuts on.
Now I'm gonna torque these lug nuts to 140 foot-pounds in a star pattern to tighten the wheel down evenly. And just go around again, double check.
Install the center cap. Now just pump the brake pedal. There's gonna be an air gap between the caliper piston and the brake pads. Pump that up. Just go slow, and once it feels good, then you're all set.
And double check your brake fluid level in the brake reservoir. The max line is right there. If you give it a little shake, our fluid is right about there.
Tools used
Tools used
All right. So one of the first things you need to do is safely raise and support the vehicle. Once you've done that, you're going to remove all six of your lug nuts. Remove your wheel. Now, the next thing that we would want to do is take a look at our caliper right here. Look all around it to make sure you don't see any moisture coming out. If you see moisture coming out of it, more than likely it's got a fluid leak. Assuming it looks like it's in good condition, we're going to go ahead and push back the piston a little bit. Grab your small pry bar. Come right in between the caliper and up against the pad if you can, or even the rotor. And then we're just going to carefully slowly push this back.
Once your caliper is off, take a good look. Make sure you don't see any moisture coming around these boots right here. If you see any moisture, you have a brake leak, you need to replace your caliper. Now we can grab onto those pads. We'll take them right off of here and just take a nice look. This one has plenty of meat all the way around. It's not damaged in any way. If anything, I could use a little bit of parts cleaner, but that's about as much as I would go. Let's take a look at this one. That looks perfect as well. If they were worn at an angle or anything like that, there would be an issue that you'd need to diagnose. Let's get this bracket off of here to remove the rotor. Now, before we go ahead and get our new rotor up on, we want to make sure that we clean up the hub area of the bearing that's going to mate against the new rotor. So it's nice and clean. You don't want any raised areas. The next thing you need to do is clean up the rotor braking surface. Let's use some copper never seize right here on the hub.
Let's get the rotor back up on here. Now we're going to use one lug nut, screw it all the way on so it holds the rotor from moving around. The next thing we're going to need to do is push back the brake caliper. To do that, you can either open up this bleeder screw right here, and you take a risk, of course, breaking it either going in or out, or you can just go ahead and turn the caliper around. I like to use a pad and then you would just use something to squish this down and force those pistons back down and in. This is a tool that works great for the job. Let's put it in here. As I crank, it's going to spread and it's going to push back those pistons. I'm going to do this nice and slow. You'll notice this is pushing in both pistons at the same time. If you tried to push in one piston at a time, more than likely the other piston is going to want to come out.
So now we just need to take a peak along here and just double-check those boots. Make sure that they're not swollen or pushed out or ripped or torn in any way and there's definitely no leakage. These look great. So what I'm going to do is I'm going to continue on by using a little bit of caliper grease, and I'm going to go right along the mating surfaces, where the caliper is going to touch directly against the brake pad. All right. So we made our way over to the bench with the caliper bracket because it's time to start cleaning it up and preparing it for installation. Let's grab our small pocket screwdriver or pretty much anything you got that you can grab onto this area right there and remove the 10. Do the same to the other side. Next, we're going to move along to cleaning up this area right here, all the areas that you saw that this 10 was riding against. So if you see any rust buildup, make sure you clean it down.
You can use a nice wire brush and try to get in there. Spend some time. You could use your screwdriver, scrape it all up or, of course, you can use a nice sanding grinding wheel and clean it up good. You just want to be careful not to take off too much of the material of the actual bracket. Okay. So we cleaned up those areas great. Both sides of the caliper bracket look decent. Something that I did happen to notice that I want to mention to you is all this extra rot that's built up everywhere, there's a possibility that any of this could flake off and get into your braking systems, such as in between your pad and rotor, which could of course cause an issue. So just take a little punch or chisel or prybar or whatever you got, and just kind of try to get some of this crud off of here. So we got off the majority of the rust off this thing. Now we're going to clean out the inside there. Use one of these bore brushes.
So now that we have this as clean as we can get it, right out here and on the inside where those sliders are going to go, we're going to use some of this moly grease or caliper grease, and I'm going to go along the areas that we just finished sanding down. Now we have our 10s. You'll notice that you have a side that's a little thicker and a thinner side. If you were to look at the bracket, you can see exactly how it needs to go. The thicker side is going to be the side facing the boot. Go and slide it up against there and then lock it in. Do the same to the other side.
Making our way back over to the vehicle, the next things that we need to do is clean up slider bolts here and of course get all the thread locker off of our mounting bolts. Now that I have these cleaned up, let's continue on by installing the caliper. Let's grab our bracket and our two bolts. I like to use a little bit of thread locker on them, but we'll call it your prerogative. Go ahead and slide that in. Start in those bolts, we'll snug them up, and then we're going to torque them to 139 foot-pounds. You're going to notice that one of your pads has two of these brake wear indicators and then the other one's going to have one. The pad that has two goes on the inside.
The outer pad on there. Let's grab the caliper, slide it right down over here. Be careful for these boots. You want to make sure that they're lined up with the hole so the slider can go through. Perfect. At this point, we're going to add some lubricant to the sliders. When we're going to add it, we're going to put it along here all the way up to there, but you don't need to get it up onto the threaded area. Let's go ahead and put those in there. Bottom these out, torque them to 80 foot-pounds. The next thing that I would want to do is pump up the brake and make sure everything's functioning properly. You also pump up the brake for safety so that way there, when you get inside the vehicle, after you've done this job, you will have a brake pedal. Now that we've pumped up the brake, I just want to check that brake fluid real quick. Now let's go ahead and get this off of here and we'll get the wheel on. Now let's go ahead and torque our lug nuts to 140 foot-pounds. Center cap, go ahead and pop it on there.
Tools used
