Replaces

2001-2004 Dodge Grand Caravan Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating

This part replaces:

  • OE # 5005394AF
  • DORMAN 626-301

  • New

This replacement heater hose tube assembly with the supply & return hoses for the rear heater core is among the highest quality replacements on the market! It connects from the back of the engine area and then goes along the bottom of the floor boards back to the rear heater hoses. After years of exposure to the elements, many tubes will develop small holes and then begin to leak. This part is designed to replace that leaking and rotted hose.

Specifications:

  • FRONT Section
  • Replaces dealer part number: 5005394AF
  • Direct replacement for a weakend or leaking hoses
  • Built to strict quality control standards
  • Includes supply & return hoses
  • Only correct for model with Auxiliary or Rear Heating
  • Does not fit models with Stow & Go Seating

 

Left Hand Drive Note:

“All of our auto parts are intended for Left Hand Drive USDM vehicles and might not have been tested on Right Hand Drive platforms. If your vehicle is Right Hand Drive, please do your research prior to making a purchase to ensure the part is correct for your specific vehicle.”

Lifetime Warranty

This item is backed by a Limited Lifetime Warranty. In the event this item should fail due to manufacturing defects during intended use, we will exchange the part free of charge (excludes shipping charges) for the original purchaser. Please keep your invoice for proof of this warranty.

  1. Draining the Coolant (0:48)
    • Have a drain pan ready
    • Insert a tube to the drain
    • Turn the valve a quarter turn counterclockwise to remove it
    • Let the coolant drain
    • Remove the radiator cap to speed up the process
  2. Removing the Wheel (1:41)
    • Loosen the 21mm lug nuts with the vehicle on the ground
    • Raise the vehicle with a floor jack
    • Secure the vehicle on jack stands
    • Remove the lug nuts
    • Pull off the wheel
  3. Removing the Inner Wheel Well Panels (1:57)
    • Pull off the four pins in the wheel well with a flat blade screwdriver and a pair of pliers
    • Remove the two Phillips screws on the edge of the bumper cover
    • Remove the inner wheel well
    • Pull down the second panel to remove the pins
  4. Removing the Air Intake (3:08)
    • Remove the 10mm bolt from the air box
    • Disconnect the relief hose
    • Pry out the red safety clip from the air flow sensor with a flat blade screwdriver
    • Disconnect the air flow sensor harness
    • Loosen the hose clamp holding the intake tube to the throttle body
    • Pull up the air box
    • Remove the hose from the throttle body
    • Undo the clamps on the air box top
    • Remove the air box top
    • Remove the air filter
    • Push the box to remove the clip on the side
    • Remove the air box
  5. Removing the Engine Mount (4:37)
    • Jack underneath the engine for support
    • Remove the three 15mm bolts from the engine mount
    • Lower the engine a little with the jack
  6. Disconnecting the Engine Side Tubes (5:07)
    • Disconnect the hose clamps leading to the heat tubes with a pair of pliers
    • Avoid disconnecting the clamps closer to the firewall that connect to the heater core
    • Remove the 10mm nut from the heat tube bracket
    • Have a drain pan ready
    • Disconnect tubes from the radiator hoses
  7. Removing the Rear Heat Tubes (8:08)
    • Remove the two 8mm screws holding the throttle cable
    • Disconnect the cables from the throttle body
    • Loosen the clamp on the power steering reservoir hose, but leave the hose on
    • Pull the heat tubes up and forward
    • Rotate them clockwise and maneuver them out from behind the engine
  8. Installing the Rear Heat Tubes (10:53)
    • Insert the lower end behind the engine first
    • Maneuver the heat tubes down into place
    • Preliminarily tighten the bolt to the brace on the heat tube
    • Tighten the 10mm nut to the bracket on the firewall
  9. Connecting the Engine Side Tubes (12:50)
    • Insert the new clips onto the hoses
    • Reconnect all of the hoses to the heat lines
    • Connect the cables to the throttle body
    • Tighten the two 8mm bolts to the throttle body bracket
  10. Reinstalling the Engine Mount (13:47)
    • Jack up the engine
    • Tighten the three 15mm bolts to the engine mount
  11. Reinstalling the Air Intake (14:30)
    • Insert the air box into place
    • Tighten the 10mm bolt to the air box
    • Insert the air box cover into place
    • Clasp the clamps to the air box cover
    • Connect the mass air flow sensor
    • Plug in the safety clip to the sensor
    • Connect the relief hose
    • Tighten the air intake hose clamp with a flat blade screwdriver
    • Remove the jack to lower the engine
  12. Tightening the Radiator Hoses (15:26)
    • Clip the remaining hoses to the heater lines
    • Slide the clamps in place
    • Tighten the 10mm bolt to the bracket
  13. Installing the Inner Wheel Well Panels (16:01)
    • Push the inside panel into place and replace the clips
    • Push the wheel well panel into place and replace the four clips
    • Tighten the two Phillip screws to the edge of the bumper cover
  14. Reattaching the Wheel (16:41)
    • Slide the wheel into place
    • Start the 21mm lug nuts by hand
    • Tighten the lug nuts preliminarily
    • Lower the vehicle to the ground
    • Tighten the lug nuts to 100 foot-pounds in a crossing or star pattern
  15. Refilling the Coolant (17:03)
    • Push the radiator drain in a quarter of a turn to a vertical position
    • Turn the plug 90 degrees with pliers to close the valve
    • Refill the radiator with the correct 50/50 mixture until the radiator is topped off
    • Tighten the radiator cap
    • Refill the coolant reservoir to the max fill line
  16. Testing the Coolant (18:21)
    • Start the vehicle
    • Circulate the coolant by turning on the front and rear heat
    • Check the coolant level after 10 minutes of driving
    • For the first few days of driving, check to make sure the coolant level is between the max/min fill line

Tools needed for replacement:

    General Tools

  • Drain Pan
  • Floor Jack
  • Jack Stands

  • Materials, Fluids, and Supplies

  • Anti-Freeze
  • Rubber Vacuum Hose

  • Pliers, Cutters & misc Wrenches

  • Needle nose pliers

  • Ratchets & Related

  • Socket Extensions
  • Torque Wrench
  • Ratchet

  • Screwdrivers & Related

  • Phillips Head Screwdriver
  • Flat Blade Screwdriver

  • Sockets - Metric

  • Complete Metric Socket Set

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How-to Video:

(19:46 min)

Tools List:

    General Tools

  • Drain Pan
  • Floor Jack
  • Jack Stands

  • Materials, Fluids, and Supplies

  • Anti-Freeze
  • Rubber Vacuum Hose

  • Pliers, Cutters & misc Wrenches

  • Needle nose pliers

  • Ratchets & Related

  • Socket Extensions
  • Torque Wrench
  • Ratchet

  • Screwdrivers & Related

  • Phillips Head Screwdriver
  • Flat Blade Screwdriver

  • Sockets - Metric

  • Complete Metric Socket Set



This part replaces:

  • OE # 5005394AF
  • DORMAN 626-301

Vehicle Fit

  • 2001-2004 Chrysler Town & Country Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating
  • 2005 Chrysler Town & Country Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating (excluding Stow & Go Option)
  • 2001-2003 Chrysler Voyager Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating
  • 2001-2004 Dodge Caravan Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating
  • 2005 Dodge Caravan Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating (excluding Stow & Go Option)
  • 2001-2004 Dodge Grand Caravan Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating
  • 2005 Dodge Grand Caravan Front Heater Hose & Tube Assembly (Supply & Return) for Models with Rear Heating (excluding Stow & Go Option)
$120.95
Save 36%
List: $190.00 Save: $69.05
Only 2 left in stock
Part #: 1AHCX00261

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