Replaces

1999-2005 Pontiac Sunfire Fuel Tank Filler Neck

This part replaces:

  • OE # 22615851
  • SPECTRA PREMIUM TNKFN559
  • DORMAN 577-931

  • New

Specifications

  • Brand new filler neck
  • Configuration:
    • (1) Main filler tube
    • (1) Vent Tube
  • Built to strict quality control standards

Lifetime Warranty

This item is backed by a Limited Lifetime Warranty. In the event this item should fail due to manufacturing defects during intended use, we will exchange the part free of charge (excludes shipping charges) for the original purchaser. Please keep your invoice for proof of this warranty.

  1. Removing the Fuel Filler Neck (0:43)
    • Open the fuel door
    • Unscrew the gas cap
    • Remove the two plastic rivets with a T20 Torx driver
    • Pry out the outer part of the two plastic rivets with a flat blade screwdriver
    • Apply penetrating oil to the 10mm bolt that holds the filler neck to the chassis
    • Loosen the hose clamp with an 8mm socket and ratchet
    • Remove the 10mm bolt from the filler neck
    • Pull the filler neck away from the fuel door and down
    • Apply rust penetrant where the fuller neck meets the fuel hose
    • Pry the filler neck out of the fuel hose with a flat blade screwdriver
  2. Installing the New Fuel Filler Neck (3:04)
    • Apply penetrating oil to the fuel hose
    • Replace the fuel hose clamp if necessary
    • Push the new filler neck into the fuel hose
    • Preliminarily insert the 10mm bolt that attaches the filler neck to the chassis
    • Tighten the hose clamp with an 8mm socket and ratchet
    • Position the filler neck at the fuel door
    • Push in the outer part of the two plastic rivets
    • Push the centers into the two plastic rivets
    • Twist on the gas cap
    • Close the fuel door
    • Tighten the 10mm bolt that attaches the filler neck to the chassis

Tools needed for replacement:

    General Tools

  • Floor Jack
  • Jack Stands

  • Materials, Fluids, and Supplies

  • Rust Penetrant

  • Ratchets & Related

  • Ratchet
  • Socket Extensions

  • Screwdrivers & Related

  • Flat Blade Screwdriver

  • Sockets - Metric

  • 10mm Socket
  • 8mm Socket

  • Torx Drivers & Sockets

  • T20 Torx Driver

How-to Video:

(05:14 min)

Tools List:

    General Tools

  • Floor Jack
  • Jack Stands

  • Materials, Fluids, and Supplies

  • Rust Penetrant

  • Ratchets & Related

  • Ratchet
  • Socket Extensions

  • Screwdrivers & Related

  • Flat Blade Screwdriver

  • Sockets - Metric

  • 10mm Socket
  • 8mm Socket

  • Torx Drivers & Sockets

  • T20 Torx Driver



This part replaces:

  • OE # 22615851
  • SPECTRA PREMIUM TNKFN559
  • DORMAN 577-931

Vehicle Fit

  • 1999-2005 Chevy Cavalier Fuel Tank Filler Neck
  • 1999-2005 Pontiac Sunfire Fuel Tank Filler Neck
$70.45
Save 29%
List: $98.56 Save: $28.11
Part #: 1AFMX00058

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